Technical Manual SSMMAARRTT TTRRAACC™™ AACC11
SMART TRAC AC1 1-2 •• Important Safety and Warranty Information Technical Manual TM 3554-000 NOTE: Notes indicate information that is in additio
SMART TRAC AC1 8-30 •• Appendix G – Replaceable Parts Technical Manual TM 3554-000 Description MagneTek Part Number Qty Smart Trac LAN RG-62/u
SMART TRAC AC1 Technical Manual TM 3554-000 Glossary of Terms •• 8-31 Glossary of Terms Acronym for Attached Resource Computer Network, it is one
SMART TRAC AC1 8-32 •• Glossary of Terms Technical Manual TM 3554-000 Abnormal conditions generally requiring corrective action. Major faults st
SMART TRAC AC1 Technical Manual TM 3554-000 Glossary of Terms •• 8-33 A hardware and software connection between two or more networks that permit
SMART TRAC AC1 8-34 •• Glossary of Terms Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BLANK
SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 35 Index 2 2CN 32, 34, 4 4 4CN 35 A active faults 61 address gateway 55 loopback 5
SMART TRAC AC1 36 •• Index Technical Manual TM 3554-000 default network gateway 59 DeviceNet 21, 35, 51 to 52, 86, 825, 829 diagram,
SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 37 Type 415 Inverter 31, 34 to 35, 415, 417, 84 to 86 IPCONFIG 58 IRQ 51 K K
SMART TRAC AC1 38 •• Index Technical Manual TM 3554-000 Power-Up Self-Test 414 Pre-Power Checklist 41, 413 Preventive Maintenance 81, 82
SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 39 Troubleshooting 51 to 63, 821 Tune Your Smart Trac AC1 416 tuning 416 Tuning 41
SMART TRAC AC1 Technical Manual TM 3554-000 Important Safety and Warranty Information •• 1-3 WARNINGWARNING Verify that the rated voltage of t
SMART TRAC AC1Data subject to change without notice. Smart Trac is a trademark of MagneTek, Inc. MicroTrac is a registered trademark of MagneTek, Inc.
SMART TRAC AC1 1-4 •• Important Safety and Warranty Information Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BLANK
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 •• 2-1 Smart Trac AC1 This Chapter will enable you to: q Describe the capabilities of
SMART TRAC AC1 2-2 •• Smart Trac AC1 Technical Manual TM 3554-000 Table 1. Smart Trac AC1 Specifications Characteristic Specification Ratings:
SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-1 Assembling a Smart Trac AC1 This Chapter will enable you to: q Un
SMART TRAC AC1 3-2 •• Assembling a Smart Trac AC1 Technical Manual TM 3554-000 2. Ensure ground strap E, located at bottom of inverter card, is
SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-3 a. Locate two block pin positions on the female PC/104 connector.
SMART TRAC AC1 3-4 •• Assembling a Smart Trac AC1 Technical Manual TM 3554-000 Option Cards The Smart Trac Inverter Control Card is the first c
SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-5 The Smart Trac PG (Pulse Generator) card is installed on top of
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-1 Smart Trac AC1 Installation This Chapter will enable you to: q Pre
SMART TRAC AC1 4-2 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Installing Your Smart Trac AC1 WARNING WARNING -- ESD ESD Keep
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-3 Consider the following when planning the installation and installi
SMART TRAC AC1 4-4 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 • Never allow wire leads to contact metal surfaces. Short-circuit
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-5 Table 3. Wire Sizing for Main Circuit, 230 Volt Wire Sizing for Ma
SMART TRAC AC1 4-6 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Table 4. Wire Sizing for Main Circuit, 460 Volt Wire Sizing for M
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-7 Wire Sizing for Main Circuit, 460 Volt Smart Trac AC1 Model No. T
SMART TRAC AC1 4-8 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Table 5. Wire Sizing for Main Circuit 600V (575V). Wire Sizing fo
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-9 Wire Sizing for Main Circuit, 600 Volt Smart Trac AC1 Model No. T
SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-i Table of Contents List of Figures ...
SMART TRAC AC1 4-10 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Starwasherbetweencabinetand buswireElectricalCabinetCopperBusEle
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-11 SMART TRACPOWERSUPPLYOPTIONALSMART TRACPG CARDDifferentialAnalog
SMART TRAC AC1 4-12 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Term No. Function Term No. Function1* Multifunction Logic Input
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-13 NOTE: Signal and Control Leads require twisted-pair shielded wire
SMART TRAC AC1 4-14 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Booting and Power-Up Self-Test Immediately after power-up of th
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-15 IP AddressSubnet MaskGateway AddressDNS Server AddrTCP/IP ConfigI
SMART TRAC AC1 4-16 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 This function allows loading data through the RS-232 port, erasi
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-17 1. Verify that the tachometer and motor are rotating properly bef
SMART TRAC AC1 4-18 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Rated Voltage400.0 VAC 11. Set the correct Nameplate voltage of
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-19 19. Disconnect the ribbon cable or wiring harness attached to the
SMART TRAC AC1 0-ii •• Technical Manual TM 3554-000 Flash Access...
SMART TRAC AC1 4-20 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Tachometer and Motor Rotation Check Flux Vector Control Tachome
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-21 Flux Vector Control Tachometer and Motor Rotation Check Descripti
SMART TRAC AC1 4-22 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Flux Vector Control Tachometer and Motor Rotation Check Descript
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-23 Recording Settings Using the Programming Menu Recording Settings
SMART TRAC AC1 4-24 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Recording Settings Using the Programming Menu Description Key S
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-25 Recording Settings Using the Programming Menu Description Key Se
SMART TRAC AC1 4-26 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Auto-Tuning Faults and Corrective Actions Digital Operator Displ
SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-1 Networking the Smart Trac AC1 Types of Networks for Your Smart T
SMART TRAC AC1 5-2 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 • Maximum segment lengths are: with a star network and coaxial
SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-3 Cat-5 Twisted PairEthernet CableCat-5 Twisted PairEthernet Cable
SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-iii Wiring Requirements and Recommendations for Field Installation: ...
SMART TRAC AC1 5-4 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 Ethernet Network Architecture BNC, or "T"-shaped conn
SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-5 10Base-T EthernetWorkstation10Base-T HubTower boxWorkstation10Ba
SMART TRAC AC1 5-6 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 Smart Trac AC1s, the desktop PC running Smart Trac Workstation
SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-7 If on a private network (intranet) you may use any valid Class A
SMART TRAC AC1 5-8 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 The DNS Server is unavailable for changes. This accepts the def
SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-9 Figure 11. A successful PING of the computer you are using 4. T
SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-1 Troubleshooting Your Smart Trac AC1 This Chapter will enab
SMART TRAC AC1 6-2 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 Troubleshooting Motor Symptoms Each Smart Trac AC1 is pro
SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-3 4. Check power supply fuse (see "Replacing the Power
SMART TRAC AC1 0-iv •• Technical Manual TM 3554-000 Figure 1. Smart Trac card assembly showing option cards. ... 3
SMART TRAC AC1 6-4 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 Troubleshooting Fault Conditions Symptom Probable Cause
SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-5 Troubleshooting Fault Conditions Symptom Probable Cause C
SMART TRAC AC1 6-6 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BL
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-1 Smart Trac AC1 Maintenance This Chapter will enable you to: q Do pe
SMART TRAC AC1 7-2 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 At least once every three months: 1. Ground an ESD wrist strap to
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-3 5. Disconnect the 9-pin RS-232 cable at connector J5 on the Smart T
SMART TRAC AC1 7-4 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 12-pin wiringharness onDigital Operatorattached toconnector J4 onS
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-5 • Disconnect ground strap E, located at the bottom of the card. • D
SMART TRAC AC1 7-6 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 Table 9. Smart Trac AC1 Replaceable Parts List Description MagneT
SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-7 must appear, clearly legible, on the outside of the shipping contai
SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-v Standard products manufactured by MagneTek are warranted to be free from defects in workman
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix A – Dimensions •• 8-1 Appendix A – Dimensions Smart Trac AC1 Dimensions 1. Drive overload c
SMART TRAC AC1 8-2 •• Appendix A – Dimensions Technical Manual TM 3554-000 Mounting Hardware and Hole Dimensions RUNSTOPMagneTekMounting HoleWi
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix B – Detailed Specifications •• 8-3 Appendix B – Detailed Specifications AC1 Specifications
SMART TRAC AC1 8-4 •• Appendix B – Detailed Specifications Technical Manual TM 3554-000 Detailed Specifications Specification Category Descript
SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-5 Appendix C - Wirin
SMART TRAC AC1 8-6 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000 • Low voltage sig
SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-7 7. COMMUNICATION W
SMART TRAC AC1 8-8 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000 • Run separate st
SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-9 • Flex conduit cou
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SMART TRAC AC1 8-10 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-11 Appendix D - Application Parameters Application Parameter
SMART TRAC AC1 8-12 •• Appendix D - Application Parameters Technical Manual TM 3554-000 ParameterDesignator DescriptionIncre-ment Setting RangeI
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-13 Parameter Designator DescriptionIncre-ment Setting RangeI
SMART TRAC AC1 8-14 •• Appendix D - Application Parameters Technical Manual TM 3554-000 Parameter Designator DescriptionIncre-ment Setting Range
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-15 Parameter Designator DescriptionIncre-ment Setting RangeI
SMART TRAC AC1 8-16 •• Appendix D - Application Parameters Technical Manual TM 3554-000 Parameter Designator DescriptionIncre-ment Setting Range
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix E – Installing System Software •• 8-17 Appendix E – Installing System Software Installing Bo
SMART TRAC AC1 8-18 •• Appendix E – Installing System Software Technical Manual TM 3554-000 Figure 14. The Kernel Download – Download Operation
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix E – Installing System Software •• 8-19 NOTE: To set the baud rate of the Smart Trac CPU card
SMART TRAC AC1 Technical Manual TM 3554-000 Important Safety and Warranty Information •• 1-1 Important Safety and Warranty Information This Chap
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-21 Appendix F – Technical Support Getting Help Should you need te
SMART TRAC AC1 8-22 •• Appendix F – Technical Support Technical Manual TM 3554-000 Problem Report Name: Address: City: State: Zip Seri
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-23 Training MagneTek holds Training Seminars at its Training Fa
SMART TRAC AC1 8-24 •• Appendix F – Technical Support Technical Manual TM 3554-000 Last Name First Name Middle Initial Title/Position
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-25 References The following publications may be of help to you. S
SMART TRAC AC1 8-26 •• Appendix F – Technical Support Technical Manual TM 3554-000 MagneTek Drives and Systems For more information about MagneT
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-27 THIS PAGE INTENTIONALLY LEFT BLANK
SMART TRAC AC1 Technical Manual TM 3554-000 Appendix G – Replaceable Parts •• 8-29 Appendix G – Replaceable Parts Replaceable Parts Listing (For
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