Yaskawa SmartTrac AC1 Manuel d'utilisateur

Naviguer en ligne ou télécharger Manuel d'utilisateur pour Équipement Yaskawa SmartTrac AC1. Yaskawa SmartTrac AC1 User Manual Manuel d'utilisatio

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Résumé du contenu

Page 1 - Technical Manual

Technical Manual SSMMAARRTT TTRRAACC™™ AACC11

Page 2

SMART TRAC AC1 1-2 •• Important Safety and Warranty Information Technical Manual TM 3554-000 NOTE: Notes indicate information that is in additio

Page 3 - Table of Contents

SMART TRAC AC1 8-30 •• Appendix G – Replaceable Parts Technical Manual TM 3554-000 Description MagneTek Part Number Qty Smart Trac LAN RG-62/u

Page 4

SMART TRAC AC1 Technical Manual TM 3554-000 Glossary of Terms •• 8-31 Glossary of Terms Acronym for Attached Resource Computer Network, it is one

Page 5

SMART TRAC AC1 8-32 •• Glossary of Terms Technical Manual TM 3554-000 Abnormal conditions generally requiring corrective action. Major faults st

Page 6 - List of Tables

SMART TRAC AC1 Technical Manual TM 3554-000 Glossary of Terms •• 8-33 A hardware and software connection between two or more networks that permit

Page 7 - Limitation of Liability

SMART TRAC AC1 8-34 •• Glossary of Terms Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BLANK

Page 8

SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 35 Index 2 2CN 32, 34, 4 4 4CN 35 A active faults 61 address gateway 55 loopback 5

Page 9 - Information

SMART TRAC AC1 36 •• Index Technical Manual TM 3554-000 default network gateway 59 DeviceNet 21, 35, 51 to 52, 86, 825, 829 diagram,

Page 10 - Warnings

SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 37 Type 415 Inverter 31, 34 to 35, 415, 417, 84 to 86 IPCONFIG 58 IRQ 51 K K

Page 11 - CAUTIONCAUTION

SMART TRAC AC1 38 •• Index Technical Manual TM 3554-000 Power-Up Self-Test 414 Pre-Power Checklist 41, 413 Preventive Maintenance 81, 82

Page 12

SMART TRAC AC1 Technical Manual TM 3554-000 Index •• 39 Troubleshooting 51 to 63, 821 Tune Your Smart Trac AC1 416 tuning 416 Tuning 41

Page 13 - Smart Trac AC1

SMART TRAC AC1 Technical Manual TM 3554-000 Important Safety and Warranty Information •• 1-3 WARNINGWARNING Verify that the rated voltage of t

Page 14 - Specifications

SMART TRAC AC1Data subject to change without notice. Smart Trac is a trademark of MagneTek, Inc. MicroTrac is a registered trademark of MagneTek, Inc.

Page 15 - Assembling a Smart Trac AC1

SMART TRAC AC1 1-4 •• Important Safety and Warranty Information Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BLANK

Page 16

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 •• 2-1 Smart Trac AC1 This Chapter will enable you to: q Describe the capabilities of

Page 17

SMART TRAC AC1 2-2 •• Smart Trac AC1 Technical Manual TM 3554-000 Table 1. Smart Trac AC1 Specifications Characteristic Specification Ratings:

Page 18 - Option Cards

SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-1 Assembling a Smart Trac AC1 This Chapter will enable you to: q Un

Page 19

SMART TRAC AC1 3-2 •• Assembling a Smart Trac AC1 Technical Manual TM 3554-000 2. Ensure ground strap E, located at bottom of inverter card, is

Page 20

SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-3 a. Locate two block pin positions on the female PC/104 connector.

Page 21 - Smart Trac AC1 Installation

SMART TRAC AC1 3-4 •• Assembling a Smart Trac AC1 Technical Manual TM 3554-000 Option Cards The Smart Trac Inverter Control Card is the first c

Page 22 - Trac AC1

SMART TRAC AC1 Technical Manual TM 3554-000 Assembling a Smart Trac AC1 •• 3-5 The Smart Trac PG (Pulse Generator) card is installed on top of

Page 25

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-1 Smart Trac AC1 Installation This Chapter will enable you to: q Pre

Page 26

SMART TRAC AC1 4-2 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Installing Your Smart Trac AC1 WARNING WARNING -- ESD ESD Keep

Page 27

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-3 Consider the following when planning the installation and installi

Page 28

SMART TRAC AC1 4-4 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 • Never allow wire leads to contact metal surfaces. Short-circuit

Page 29 - Grounding

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-5 Table 3. Wire Sizing for Main Circuit, 230 Volt Wire Sizing for Ma

Page 30

SMART TRAC AC1 4-6 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Table 4. Wire Sizing for Main Circuit, 460 Volt Wire Sizing for M

Page 31 - PC104 BUS

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-7 Wire Sizing for Main Circuit, 460 Volt Smart Trac AC1 Model No. T

Page 32

SMART TRAC AC1 4-8 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Table 5. Wire Sizing for Main Circuit 600V (575V). Wire Sizing fo

Page 33 - Pre-Power Checklist

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-9 Wire Sizing for Main Circuit, 600 Volt Smart Trac AC1 Model No. T

Page 34 - The Boot Menu

SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-i Table of Contents List of Figures ...

Page 35 - COM1 Config

SMART TRAC AC1 4-10 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Starwasherbetweencabinetand buswireElectricalCabinetCopperBusEle

Page 36 - Tune Your Smart Trac AC1

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-11 SMART TRACPOWERSUPPLYOPTIONALSMART TRACPG CARDDifferentialAnalog

Page 37

SMART TRAC AC1 4-12 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Term No. Function Term No. Function1* Multifunction Logic Input

Page 38

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-13 NOTE: Signal and Control Leads require twisted-pair shielded wire

Page 39

SMART TRAC AC1 4-14 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Booting and Power-Up Self-Test Immediately after power-up of th

Page 40

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-15 IP AddressSubnet MaskGateway AddressDNS Server AddrTCP/IP ConfigI

Page 41 - Display

SMART TRAC AC1 4-16 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 This function allows loading data through the RS-232 port, erasi

Page 42 - U1-01- 6.00 Hz

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-17 1. Verify that the tachometer and motor are rotating properly bef

Page 43 - Programming Menu

SMART TRAC AC1 4-18 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Rated Voltage400.0 VAC 11. Set the correct Nameplate voltage of

Page 44

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-19 19. Disconnect the ribbon cable or wiring harness attached to the

Page 45 - Actions

SMART TRAC AC1 0-ii •• Technical Manual TM 3554-000 Flash Access...

Page 46

SMART TRAC AC1 4-20 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Tachometer and Motor Rotation Check Flux Vector Control Tachome

Page 47

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-21 Flux Vector Control Tachometer and Motor Rotation Check Descripti

Page 48 - PC-based Operation

SMART TRAC AC1 4-22 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Flux Vector Control Tachometer and Motor Rotation Check Descript

Page 49 - Ethernet cabling

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-23 Recording Settings Using the Programming Menu Recording Settings

Page 50 - 10BASE-T wall plate

SMART TRAC AC1 4-24 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Recording Settings Using the Programming Menu Description Key S

Page 51 - Addresses and

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Installation •• 4-25 Recording Settings Using the Programming Menu Description Key Se

Page 52 - Configuration for an

SMART TRAC AC1 4-26 •• Smart Trac AC1 Installation Technical Manual TM 3554-000 Auto-Tuning Faults and Corrective Actions Digital Operator Displ

Page 53 - The Gateway Address

SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-1 Networking the Smart Trac AC1 Types of Networks for Your Smart T

Page 54 - Configuration

SMART TRAC AC1 5-2 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 • Maximum segment lengths are: with a star network and coaxial

Page 55

SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-3 Cat-5 Twisted PairEthernet CableCat-5 Twisted PairEthernet Cable

Page 56

SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-iii Wiring Requirements and Recommendations for Field Installation: ...

Page 57 - Troubleshooting Your Smart

SMART TRAC AC1 5-4 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 Ethernet Network Architecture BNC, or "T"-shaped conn

Page 58

SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-5 10Base-T EthernetWorkstation10Base-T HubTower boxWorkstation10Ba

Page 59

SMART TRAC AC1 5-6 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 Smart Trac AC1s, the desktop PC running Smart Trac Workstation

Page 60

SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-7 If on a private network (intranet) you may use any valid Class A

Page 61

SMART TRAC AC1 5-8 •• Networking the Smart Trac AC1 Technical Manual TM 3554-000 The DNS Server is unavailable for changes. This accepts the def

Page 62

SMART TRAC AC1 Technical Manual TM 3554-000 Networking the Smart Trac AC1 •• 5-9 Figure 11. A successful PING of the computer you are using 4. T

Page 64 - Corrective Maintenance

SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-1 Troubleshooting Your Smart Trac AC1 This Chapter will enab

Page 65

SMART TRAC AC1 6-2 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 Troubleshooting Motor Symptoms Each Smart Trac AC1 is pro

Page 66

SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-3 4. Check power supply fuse (see "Replacing the Power

Page 67 - Ordering Parts

SMART TRAC AC1 0-iv •• Technical Manual TM 3554-000 Figure 1. Smart Trac card assembly showing option cards. ... 3

Page 68 - Return Authorization

SMART TRAC AC1 6-4 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 Troubleshooting Fault Conditions Symptom Probable Cause

Page 69

SMART TRAC AC1 Technical Manual TM 3554-000 Troubleshooting Your Smart Trac AC1 •• 6-5 Troubleshooting Fault Conditions Symptom Probable Cause C

Page 70

SMART TRAC AC1 6-6 •• Troubleshooting Your Smart Trac AC1 Technical Manual TM 3554-000 THIS PAGE INTENTIONALLY LEFT BL

Page 71 - Appendix A – Dimensions

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-1 Smart Trac AC1 Maintenance This Chapter will enable you to: q Do pe

Page 72 - Dimensions

SMART TRAC AC1 7-2 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 At least once every three months: 1. Ground an ESD wrist strap to

Page 73 - Appendix B – Detailed

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-3 5. Disconnect the 9-pin RS-232 cable at connector J5 on the Smart T

Page 74

SMART TRAC AC1 7-4 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 12-pin wiringharness onDigital Operatorattached toconnector J4 onS

Page 75 - Noise Immunity

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-5 • Disconnect ground strap E, located at the bottom of the card. • D

Page 76 - PRACTICE:

SMART TRAC AC1 7-6 •• Smart Trac AC1 Maintenance Technical Manual TM 3554-000 Table 9. Smart Trac AC1 Replaceable Parts List Description MagneT

Page 77

SMART TRAC AC1 Technical Manual TM 3554-000 Smart Trac AC1 Maintenance •• 7-7 must appear, clearly legible, on the outside of the shipping contai

Page 78

SMART TRAC AC1 Technical Manual TM 3554-000 •• 0-v Standard products manufactured by MagneTek are warranted to be free from defects in workman

Page 80

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix A – Dimensions •• 8-1 Appendix A – Dimensions Smart Trac AC1 Dimensions 1. Drive overload c

Page 81 - Parameters

SMART TRAC AC1 8-2 •• Appendix A – Dimensions Technical Manual TM 3554-000 Mounting Hardware and Hole Dimensions RUNSTOPMagneTekMounting HoleWi

Page 82

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix B – Detailed Specifications •• 8-3 Appendix B – Detailed Specifications AC1 Specifications

Page 83

SMART TRAC AC1 8-4 •• Appendix B – Detailed Specifications Technical Manual TM 3554-000 Detailed Specifications Specification Category Descript

Page 84

SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-5 Appendix C - Wirin

Page 85

SMART TRAC AC1 8-6 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000 • Low voltage sig

Page 86

SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-7 7. COMMUNICATION W

Page 87 - Software

SMART TRAC AC1 8-8 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000 • Run separate st

Page 88

SMART TRAC AC1 Technical Manual TM 3554-000Appendix C - Wiring, Grounding and Installation Practices for Noise Immunity •• 8-9 • Flex conduit cou

Page 89

SMART TRAC AC1 0-vi •• Technical Manual TM 3554-000 THIS PAGE LEFT INTENTIONALLY BLANK

Page 90

SMART TRAC AC1 8-10 •• Appendix C - Wiring, Grounding and Installation Practices for Noise ImmunityTechnical Manual TM 3554-000

Page 91 - Getting Help

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-11 Appendix D - Application Parameters Application Parameter

Page 92 - Problem Report

SMART TRAC AC1 8-12 •• Appendix D - Application Parameters Technical Manual TM 3554-000 ParameterDesignator DescriptionIncre-ment Setting RangeI

Page 93 - Training

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-13 Parameter Designator DescriptionIncre-ment Setting RangeI

Page 94

SMART TRAC AC1 8-14 •• Appendix D - Application Parameters Technical Manual TM 3554-000 Parameter Designator DescriptionIncre-ment Setting Range

Page 95 - References

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix D - Application Parameters •• 8-15 Parameter Designator DescriptionIncre-ment Setting RangeI

Page 96

SMART TRAC AC1 8-16 •• Appendix D - Application Parameters Technical Manual TM 3554-000 Parameter Designator DescriptionIncre-ment Setting Range

Page 97

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix E – Installing System Software •• 8-17 Appendix E – Installing System Software Installing Bo

Page 98

SMART TRAC AC1 8-18 •• Appendix E – Installing System Software Technical Manual TM 3554-000 Figure 14. The Kernel Download – Download Operation

Page 99 - Replaceable Parts Listing

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix E – Installing System Software •• 8-19 NOTE: To set the baud rate of the Smart Trac CPU card

Page 100

SMART TRAC AC1 Technical Manual TM 3554-000 Important Safety and Warranty Information •• 1-1 Important Safety and Warranty Information This Chap

Page 102

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-21 Appendix F – Technical Support Getting Help Should you need te

Page 103

SMART TRAC AC1 8-22 •• Appendix F – Technical Support Technical Manual TM 3554-000 Problem Report Name: Address: City: State: Zip Seri

Page 104

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-23 Training MagneTek holds Training Seminars at its Training Fa

Page 105

SMART TRAC AC1 8-24 •• Appendix F – Technical Support Technical Manual TM 3554-000 Last Name First Name Middle Initial Title/Position

Page 106

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-25 References The following publications may be of help to you. S

Page 107

SMART TRAC AC1 8-26 •• Appendix F – Technical Support Technical Manual TM 3554-000 MagneTek Drives and Systems For more information about MagneT

Page 108

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix F – Technical Support •• 8-27 THIS PAGE INTENTIONALLY LEFT BLANK

Page 110 - SMART TRAC AC1

SMART TRAC AC1 Technical Manual TM 3554-000 Appendix G – Replaceable Parts •• 8-29 Appendix G – Replaceable Parts Replaceable Parts Listing (For

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