YASKAWA AC Drive Z1000AC Drive for HVAC Fan and PumpSafety PrecautionsMANUAL NO. TOEP YAIZ1U 02AModels: 600 V Class: 2 to 250 HPTo properly use the
uInstallation EnvironmentInstall the drive in an environment matching the specifications in Table i.2 to help prolong the optimum performance life oft
nSingle Drive InstallationFigure i.2 shows the installation distance required to maintain sufficient space for airflow and wiring. Install the heatsin
Remove the top protective covers of all drives as shown in Figure i.4 when mounting IP20/NEMA Type 1 enclosure drivesside-by-side.Figure i.4 IP20/NEMA
i.3 Electrical Installation SafetyNOTICERefer to the Z1000 User Manual (600 V models) TOEPYAIZ1U03 on the CD-ROM packaged with the product for moreinf
WARNINGDo not touch any terminals before the capacitors have fully discharged.Failure to comply could result in death or serious injury.Before wiring
NOTICEDo not modify the drive circuitry.Failure to comply could result in damage to the drive and will void warranty.Yaskawa is not responsible for an
i.4 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure i.5. It is possible to set and run the drive via the HOA ke
+-++for connection options. Never connect power supply lines to these terminalsDC link choke(option)U X+-+++-U XS1S2S3S4S5S6S7A1A20 VACRRSS-IGZ1000 Dr
<4> This figure illustrates an example of a sequence input to S1 through S7 using a non-powered relay or an NPN transistor. Installthe wire link
Terminal TypeFunction PageDrive Model 5A0003 to 5A0032 5A0041, 5A0052 5A0062 to 5A0242B1Braking resistor Not availableAvailable for connecting a braki
Copyright © 2014 YASKAWA AMERICA, INC. All rights reserved.No part of this publication may be reproduced, stored in a retrieval system, or transmitte
nThree-Phase 600 V ClassTable i.4 Wire Gauge and Torque Specifications (Three-Phase 600 V Class)Drive Model TerminalRecomm. Gaugemm2 (AWG, kcmil)Wire
Drive Model TerminalRecomm. Gaugemm2 (AWG, kcmil)Wire Rangemm2 (AWG, kcmil)ScrewSizeTightening TorqueN·m (lb.in.)5A00275A0032R/L1, S/L2, T/L316(6)16 t
Drive Model TerminalRecomm. Gaugemm2 (AWG, kcmil)Wire Rangemm2 (AWG, kcmil)ScrewSizeTightening TorqueN·m (lb.in.)5A0125R/L1, S/L2, T/L370(2/0)35 to 15
Closed-Loop Crimp Terminal RecommendationsTo maintain UL/cUL approval, UL Listed closed-loop crimp terminals are specifically required when wiring the
nGround WiringFollow the precautions below when wiring the ground for one drive or a series of drives.WARNING! Electrical Shock Hazard. Make sure the
uTerminal ConfigurationThe control circuit terminals are arranged as shown in Figure i.7. IG R+ R- S+ S- +V AC A1 A2 FM AM AC FE S1 S2
uControl Circuit Output TerminalsTable i.7 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-f
nWire Size and Torque SpecificationsSelect appropriate wire type and gauges from Table i.9. For simpler and more reliable wiring, use crimp ferrules o
ABCDPreparing wireterminal endsA – Loosen screw to insert wire.B – Single wire or stranded wireC – Avoid fraying wire strands whenstripping insulation
uSwitches and Jumpers on the Terminal BoardThe terminal board is equipped with several switches used to adapt the drive I/Os to the external control s
Z1000 Safety PrecautionsThis document provides essential safety information for the Z1000 series AC drive (600 V models).Refer to the CD-ROM packaged
uSinking/Sourcing Mode for Digital InputsUse the wire jumper between terminals SC and SP or SC and SN to select between Sink mode, Source mode or exte
Table i.12 Parameters H3-01 and H3-09 DetailsNo. Parameter Name DescriptionSettingRangeDefaultSettingH3-01 Terminal A1 signal level selectionSelects t
i.5 HOA Keypad OperationuHOA Keypad and KeysUse the HOA keypad to enter OFF commands, switch AUTO or HAND Mode, change parameters, and display data in
uMenu Structure for HOA Keypad- MODE -U1-01= 0.00HzU1-02= 0.00HzU1-03= 0.00ADRVFreq Ref (OPR)Rdy<3><4>- MODE -U1-01= 0.00HzU1-02= 0.00Hz
i.6 Start UpuDrive Setup ProcedureFlowchart A in Figure i.15 describes a basic start-up sequence that varies slightly depending on the application. Us
Table i.16 Types of Auto-Tuning for Induction MotorsType Setting Application Conditions and BenefitsControlModeV/fStationary Auto-Tuning for Line-to-L
Input Value Input Parameter UnitTuning Type (T2-01)0Motor ParameterSettingsControl Mode A1-02 – 5d-Axis Inductance T2-11 mH YESq-Axis Inductance T2-12
LO/RE LED DescriptionON Run command is issued from operator.OFF Run command is issued from a different source than the operator.uI/O SetupThe default
i.7 Parameter TableThis parameter table shows the most important parameters. Default settings are in bold type. Refer to the Programming Manualfor a c
No. Name Descriptionb5-04 Integral Limit SettingSets the maximum output possible from theintegrator as a percentage of the maximumoutput frequency.b5-
uApplicable ModelsThis Safety Precautions document applies to the drive models in Table i.1.Table i.1 Applicable ModelsDrive Series Drive Model Number
No. Name Descriptionb5-44Custom PI OutputMonitor Setting 2Sets the minimum display value at zerospeed.b5-07 and b5-08 show Custom PI output.This funct
No. Name DescriptionH3-03Terminal A1 GainSettingSets the level of the input value selected inH3-02 when 10 V is input at terminal A1.H3-04Terminal A1
No. Name DescriptionL6-14Motor UnderloadProtection Level atMinimum FrequencySets the UL6 detection level at minimumfrequency by percentage of drive ra
No. Name Descriptiono1-09Frequency ReferenceDisplay UnitsSets unit display for the frequency referenceparameters and frequency related monitorswhen o1
No. Name DescriptionU1-11 Output Terminal StatusDisplays the output terminal status.U1 - 11=00000000Multi-Function Digital Output (terminal M1-M2)Dig
i.8 TroubleshootingNOTICERefer to the Z1000 User Manual (600 V models) TOEPYAIZ1U03 on the CD-ROM packaged with the product forinformation on Troubles
uGeneral Faults and AlarmsFaults and alarms indicate problems in the drive or in the machine.An alarm is indicated by a code on the data display and t
HOA Keypad ALM FLT Cause Possible SolutionDrive DisableddnEO “Drive Enable” is set to a multi-function contactinput (H1-oo = 6A) and that signal wass
HOA Keypad ALM FLT Cause Possible SolutionOvercurrentoC OThe motor has been damaged due to overheatingor the motor insulation is damaged• Check the i
HOA Keypad ALM FLT Cause Possible SolutionOvervoltageovO ODeceleration time is too short and regenerativeenergy is flowing from the motor into the dri
i.1 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t
HOA Keypad ALM FLT Cause Possible SolutionDC Bus UndervoltageUv1O OInput power phase loss• The main circuit drive input power is wired incorrectly.• C
HOA Keypad Cause Possible SolutionoPE09The following simultaneous contradictory settings have occurred:• b5-15 is not set to 0.0 (PID Sleep Function O
HOA Keypad Cause Possible SolutionEr-09Acceleration ErrorThe motor did not accelerate for the specified acceleration time.• Increase the acceleration
i.9 UL and CSA StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada. It indicates that UL has performe
Drive ModelNominalOutput PowerHPAC Drive InputAmpsMCCB RatingAmps<1>Time Delay FuseRating Amps <2>Non-time DelayFuse RatingAmps <3>
nCSA for Industrial Control EquipmentThe drive is CSA-certified as Industrial Control Equipment Class 3211.Specifically, the drive is certified to: CA
nL1-02: Motor Overload Protection TimeSetting Range: 0.1 to 5.0 minFactory Default: 1.0 minParameter L1-02 determines how long the motor is allowed to
i.10 European StandardsFigure i.19 CE MarkThe CE mark indicates compliance with European safety and environmental regulations. It is required for enga
uTemperature DeratingTo ensure the maximum performance life, the drive output current must be derated as shown in Figure i.20 when the drive isinstall
uDrive SpecificationsItem SpecificationControlCharacter-isticsControl MethodThe following control methods can be set using drive parameters:• V/f Cont
DANGERElectrical Shock HazardBefore servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the powersupp
Item SpecificationProtectionFunctionsMotor Protection Electronic thermal overload relayMomentary OvercurrentProtectionDrive stops when rated output cu
i.10 European StandardsYASKAWA ELECTRIC TOEP YAIZ1U 02A YASKAWA AC Drive – Z1000 Safety Precautions61
i.11 Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.MANUAL NO. TOEP YAIZ1U 02APublis
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WARNINGCrush HazardDo not use this drive in lifting applications without installing external safety circuitry to prevent accidental droppingof the lo
uPeriodic Maintenance SafetyWARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait
i.2 Mechanical Installation Safety WARNINGFire HazardProvide sufficient cooling when installing the drive inside an enclosed panel or cabinet.Failure
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