Yaskawa J1000 Compact Vector Control Drive Manuel d'utilisateur

MANUAL NO. TOEP C710606 47CYASKAWA AC Drive-V1000Compact Vector Control DriveQuick Start GuideType: CIMR-VUModels: 200 V Class, Three-Phase Input: 0

i.1 PrefaceYaskawa manufactures products used as components in a wide variety of industrial systemsand equipment. The selection and application of Yas

No. Parameter Name Default SettingE1-03 V/f Pattern Selection 0FHL2-01 Momentary Power Loss Operation Selection 1: EnabledL3-04Stall Prevention Select

No. Parameter Name Default SettingH2-03 Terminals P2 Function Selection 5: Frequency Detection 2L2-03Momentary Power Loss MinimumBaseblock Time0.3 sL3

The table below shows how to set up the drive when using output terminals P2-PC as brakecontrol output.Brake Open/Close Brake Activation Level Control

TimeUPS1-SCS6-SCOFFOFFd1-03d1-01 (Enabled when b1-01 = 0)L4-01b2-01OFFDC Injection brakingONONONP2-PCHolding brakeFast/SlowOutput frequency0Frequency

No. Parameter Name Default SettingL8-07 Output Phase Loss Protection Selection 1: Triggered when a single phase is lostL8-38 Carrier Frequency Reducti

Table 4.18 Conveyor 2: User Parameters (A2-01 to A2-16):No. Parameter Name No. Parameter NameA1-02 Control Method Selection E2-01 Motor Rated Currentb

4.6 Basic Drive Setup AdjustmentsThis section explains the basic settings required for initial drive operation. Checking thesebasic parameter settings

2220: 2-Wire InitializationReturns all parameters to factory default values for 2-Wire control. A 2-Wire sequence assignsfunctions to input terminals

DriveA1A2Main Frequency Reference(voltage input)0 to 10 VAuxiliary Frequency Reference(voltage/current input)ACFrequency Reference Common2 kW+ V (+10.

DriveA1A2Main Frequency Reference(voltage input)Aux Frequency Reference 1ACS5Frequency Reference CommonMulti-Function Digital InputSCDigital Input Com

uTerms and AbbreviationsTERMSTERMS• Drive: Yaskawa V1000 Series Drive• PM motor: Permanent Magnet Synchronous Motor (an abbreviation forIPM motor or S

Step Display/Result1. Turn on the power to the drive. The initial display appears.2. Set the frequency reference to F6.00 (6 Hz).3.Press the key t

Using a 3-Wire SequenceWhen H1-05 (Multi-Function Digital Input Terminal S5 Function Selection) = 0, the functionsof terminals S1 and S2 are set to 3-

nCarrier Frequency Selection: C6-02Fixed Carrier FrequenciesThe carrier frequency can be set using parameter C6-02 as shown in table below.Parameter N

4.7 Auto-TuninguTypes of Auto-TuningThere are three types of Auto-Tuning. Select the best type of Auto-Tuning for the application.Refer to Auto-Tuning

• Auto-Tuning is not possible with permanent magnet motors.• To cancel Auto-Tuning, press the STOP key on the LED operator.• Table 4.19 describes digi

uAuto-Tuning Interruption and Fault CodesIf tuning results are abnormal or the STOP key is pressed before completion, Auto-Tuningwill be interrupted a

Run the motor without the load. Fine tune parameters if needed.Connect the load and run the motor.Fine tune parameters if needed.Verify system opera

5. Start the Auto-Tuning process when prompted by the drive.6. If Auto-Tuning was successfully performed, do a test run without the load and make anyn

nEnter Data from the Motor NameplateAfter selecting the type of Auto-Tuning, enter the data required from the motor nameplate.Note: These instructions

Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.Note: These instructions continue from St

i.2 General SafetyuSupplemental Safety InformationGeneral Precautions• The diagrams in this manual may be indicated without covers or safety shields t

nT1-01: Tuning Mode SelectionSets the type of Auto-Tuning to be used. Refer to Types of Auto-Tuning on page 113 fordetails on different types of Auto-

nT1-04: Motor Rated CurrentUsed to set the motor rated current according to the motor nameplate value. For optimalperformance in OLV, the motor rated

nT1-11: Motor Iron Loss (T1-01 = 3)Provides iron loss information for determining the Energy Saving coefficient. If E2-10 hasbeen changed and the powe

4.8 No-Load Operation Test RunuNo-Load Operation Test RunThis section explains how to operate the drive with the motor uncoupled from the load duringa

Step Display/Result3.Press to give the drive a Run command. RUN will light andthe motor will rotate at 6 Hz.STOPOff On4.Ensure the motor is rotat

4.9 Test Run with Load ConnecteduTest Run with the Load ConnectedAfter performing a no-load test run connect the load and proceed to run the motor and

4.10 Test Run ChecklistReview the checklist before performing a test run. Check each item that applies.No. Checklist Page1 Thoroughly read the manual

No. Checklist Page10The should illuminate after giving a run command.–11To give a run command and frequency reference from the LED Digital Operator,

4.10 Test Run ChecklistThis Page Intentionally Blank128YASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide

TroubleshootingThis chapter provides descriptions of the drive faults, alarms,errors, related displays, and possible solutions. This chapter ca

CAUTIONIndicates a hazardous situation, which, if not avoided, could result in minor ormoderate injury.CAUTION! will also be indicated by a bold key

5.1 Drive Alarms, Faults, and ErrorsuTypes of Alarms, Faults, and ErrorsTable 5.1 Types of Alarms, Faults, and ErrorsType Drive Responses to Alarms, F

5.2 Fault DetectionuFault Displays, Causes, and Possible SolutionsTable 5.2 Detailed Fault Displays, Causes, and Possible SolutionsDigital Operator Di

Digital Operator Display Fault NameA communications data erroroccurred due to noise.• Check the various options available to minimize the effects of n

Digital Operator Display Fault NameControl circuit terminals haveshorted out (+V, AC).• Check for wiring errors along the control circuit terminals.•C

Digital Operator Display Fault NameCPF11 RAM FaultCause Possible SolutionHardware is damaged. Replace the drive.Digital Operator Display Fault NameCPF

Digital Operator Display Fault NameCPF18Control Circuit FaultCPU error. Non-Maskable Interrupt (An unusual interrupt was triggered by noise,etc.)Cause

Digital Operator Display Fault NameCause Possible SolutionHardware is damaged. Replace the drive.Digital Operator Display Fault NameCPF25 Terminal Boa

Digital Operator Display Fault NameCause Possible SolutionAn external fault was received fromthe PLC with other than F6-03 = 3“alarm only” (the drive

Digital Operator Display Fault NameFbHExcessive PID FeedbackPID feedback input is greater than the level set b5-36 for longer than the time setto b5-3

Digital Operator Display Fault NameThe drive started to run duringCurrent Offset Fault or whilecoasting to a stop.• The value set exceeds the allowabl

WARNINGSudden Movement HazardSystem may start unexpectedly upon application of power, resulting in death or seriousinjury.Clear all personnel from th

Digital Operator Display Fault NamenSENode Setup ErrorA terminal assigned to the node setup function closed during Run.Cause Possible SolutionThe node

Digital Operator Display Fault NameExcessive torque compensation.• Check the amount of torque compensation.• Reduce the torque compensation gain (C4-0

Digital Operator Display Fault Name tooFA30 tooFA43Option Card FaultCommunication ID errorCause Possible SolutionOption card or hardware isdamaged.Rep

Digital Operator Display Fault NameoH3Motor Overheat Alarm (PTC Input)• The motor overheat signal to analog input terminal A1 or A2 exceeded thealarm

Digital Operator Display Fault NameCycle times are too short duringacceleration and deceleration.Increase the acceleration and deceleration times (C1-

Digital Operator Display Fault NameCause Possible SolutionLoad is too heavy. Reduce the load.Cycle times are too short duringacceleration and decelera

Digital Operator Display Fault NameoL5Mechanical Weakening Detection 1Overtorque occurred, matching the conditions specified in L6-08.Cause Possible S

Digital Operator Display Fault NameIncorrect PG pulse settings.Set the H6-02 (Pulse Train Input Scaling) = 100%, the frequency of the PG pulsesat maxi

Digital Operator Display Fault NameDrive fails to operate properly dueto noise interference.• Review the list of possible solutions provided for contr

Digital Operator Display Fault NamePGoPG Disconnect (for Simple V/f with PG)No PG pulses are received for longer than the time set to F1-14.Cause Poss

WARNINGCrush HazardDo not use this drive in lifting applications without installing external safety circuitryto prevent accidental dropping of the lo

Digital Operator Display Fault NameIGBT fault • Check motor wiring•Cycle power to the drive.•If the problem continues, contact your Yaskawa representa

Digital Operator Display Fault NameUL4Undertorque Detection 2The current has fallen below the minimum value set for torque detection (L6-05)for longer

Digital Operator Display Fault NameProblem with the CHARGEindicator.Replace the drive.Digital Operator Display Fault NameUv2Control Power Supply Volta

5.3 Alarm DetectionuAlarm Codes, Causes, and Possible SolutionsTable 5.3 Alarm Codes, Causes, and Possible SolutionsDigital Operator Display Minor Fau

Digital Operator Display Minor Fault NameEF4External fault (input terminal S4)External fault at multi-function input terminal S4.EF5External fault (in

Digital Operator Display Minor Fault NameoH2Drive Overheat Warning“Drive Overheat Warning” was input to a multi-function input terminal, S1 throughS7

Digital Operator Display Minor Fault NameUvUndervoltageOne of the following conditions was true when the drive was stopped and a runcommand was entere

5.4 Operator Programming ErrorsAn Operator Programming Error (oPE) occurs when an inappropriate parameter is set or anindividual parameter setting is

5.5 Auto-Tuning Fault DetectionAuto-Tuning faults are shown below. When the following faults are detected, the fault isdisplayed on the digital operat

Digital Operator Display Fault NameEr-01 Motor Data ErrorCause Possible SolutionMotor data entered duringAuto-Tuning was incorrect.• Enter the correct

NOTICEDo not expose the drive to halogen group disinfectants.Failure to comply may cause damage to the electrical components in the drive.Do not pack

Digital Operator Display Fault NameEr-05 No-Load Current ErrorCause Possible SolutionMotor data entered duringAuto-Tuning was incorrect.• Enter the co

Digital Operator Display Fault NameOne of the motor phases is missing(U/T1, V/T2, W/T3).Check motor wiring and correct problems.Current exceeded the c

5.6 Diagnosing and Resetting FaultsWhen a fault occurs and the drive stops, follow the instructions below to remove whateverconditions triggered the f

SpecificationsA.1 HEAVY DUTY AND NORMAL DUTY RATINGS 164A.2 SINGLE/THREE-PHASE 200 V CLASSDRIVES...

A.1 Heavy Duty and Normal Duty RatingsThe capacity of the drive is based on two types of load characteristics: Heavy Duty (HD) andNormal Duty (ND).Ref

A.2 Single/Three-Phase 200 V Class DrivesNote: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include ratedinp

Item SpecificationThree-Phase Drive Model2A0001 2A0002 2A0004 2A0006 2A0010 2A0012 2A0020Single-Phase Drive Model <1>BA0001 BA0002 BA0003 BA0006

Table A.3 Power Ratings ContinuedItem SpecificationThree-Phase Model 2A0030 2A0040 2A0056 2A0069Single-Phase Model <1>- - - -Maximum Motor Size

A.3 Three-Phase 400 V Class DrivesNote: Differences between Heavy Duty (HD) ratings and Normal Duty (ND) ratings for the drive include ratedinput and

Table A.5 Power Ratings ContinuedItem SpecificationThree-Phase Model 4A0011 4A0018 4A0023 4A0031 4A0038Maximum Applicable MotorCapacity (HP) <1>

uDrive Label WarningsAlways heed the warning information listed in Figure i.1 in the position shown in Figure i.2 .Risk of electric shock.WARNINGRead

A.4 Drive SpecificationsNote: 1. Perform rotational Auto-Tuning to obtain OLV performance specifications.2. For optimum performance life of the drive,

ItemSpecificationControlCharacter-isticsFunctionsMomentary Power Loss Ride-ThruSpeed SearchOver/Undertorque DetectionTorque Limit, Multi-Step Speed (1

ItemSpecificationEnvironmentStorage/Installation AreaIndoorsAmbient TemperatureIP20/NEMA Type 1 enclosure: -10 °C to +40 °C (14 °F to 104 °F)IP20/IP00

<6> A Momentary Power Loss Ride-Thru Unit is required for 200/400 V class drives 7.5 kW and less if the applicationneeds to continue running dur

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Parameter ListThis chapter contains a listing of all parameters available in thedrive.B.1 PARAMETER TABLE...176Appe

B.1 Parameter TableNo. Name DescriptionA1: Initialization ParametersUse A1 parameters to configure the basic environment for drive operation.A1-00 Lan

No. Name Descriptionb1-02 Run Command Selection 1 0: Digital Operator - RUN and STOP keys on the digital operator.1: Digital input terminals S1 to S72

No. Name Descriptionb3-06 Output Current 1 during SpeedSearchRefer to V1000 Technical Manual for details.b3-08 Current Control Gain during SpeedSearch

No. Name Descriptionb5-12 PID Feedback Reference MissingDetection Selection 0: Disabled.1: Feedback loss detected when PID enabled. Alarm output, oper

i.3 Application PrecautionsuGeneral Application PrecautionsnSelecting a ReactorAn AC reactor or DC link choke can be used for the following:• to suppr

No. Name Descriptionb8-02 Energy Saving Gain Refer to V1000 Technical Manual for details.b8-03 Energy Saving Control Filter TimeConstant Refer to V1

No. Name DescriptionC3: Slip CompensationUse C3 parameters to configure the slip compensation function.C3-01 Slip Compensation Gain Sets the slip co

No. Name DescriptionC6-02 Carrier Frequency Selection 1: 2.0 kHz2: 5.0 kHz3: 8.0 kHz4: 10.0 kHz5: 12.5 kHz6: 15.0 kHz7: Swing PWM 1 (Audible sound 1)

No. Name Descriptiond1-13 Frequency Reference 13 Frequency reference when digital inputs “Multi-Step SpeedReference 3, 4” (H1- = 5 and 32) are on.d

No. Name Descriptiond4-08 Frequency Reference Bias UpperLimit (Up/Down 2) When d4-06 is greater than d4-08, d4-08 becomes bias for upper limit.d4-09 F

No. Name DescriptionE2-07 Motor Iron-Core SaturationCoefficient 1 Refer to V1000 Technical Manual for details.E2-08 Motor Iron-Core SaturationCoeffici

No. Name DescriptionE4-11 Motor 2 Rated Capacity Refer to V1000 Technical Manual for details.E4-12 Motor 2 Iron-Core SaturationCoefficient 3 Refer t

No. Name DescriptionF6-02External Fault from Comm. OptionDetection SelectionRefer to V1000 Technical Manual for details.F6-03External Fault from Comm.

No. Name DescriptionF6-52 DeviceNet PCA SettingRefer to V1000 Technical Manual for details.Note: Available in drive software versions PRG: 1011 and l

No. Name DescriptionF6-66Dynamic Output Assembly 109Parameter 4Note: Function available in versionsPRG: 1012 and earlier.Refer to V1000 Technical Manu

nEmergency/Fast StopDuring a drive fault condition, a protective circuit is activated and drive output is shut off.The motor may coast to a stop or at

No. Name DescriptionH1: Multi-Function Digital InputH1 parameters to assign functions to the multi-function digital input terminals. Unused terminals

H1 Multi-Function Digital Input SelectionsH1-SettingFunction Description10 Up Command Open: Maintains the current frequency referenceClosed: Increas

H1 Multi-Function Digital Input SelectionsH1-SettingFunction Description41Reverse Run Command (2-wiresequence) Open: StopClosed: Reverse run42Run Co

H1 Multi-Function Digital Input SelectionsH1-SettingFunction Description9F DriveWorksEZ enableOpen: DWEZ enabledClosed: DWEZ disabledNo. Name Descri

H2 Multi-Function Digital Output Settings H2-SettingFunction Description10 Alarm Closed: An alarm is triggered.11 Reset Command Active Closed: The

H2 Multi-Function Digital Output Settings H2-SettingFunction Description3D During Speed Search Closed: Speed search is being executed.3E PID Feedba

No. Name DescriptionH3-14 Analog Input Terminal EnableSelectionDetermines which analog input terminal or terminals will be enabledwhen a digital input

No. Name DescriptionH4: Multi-Function Analog OutputsUse H4 parameters to configure the multi-function analog output terminals.H4-01 Multi-Function An

No. Name DescriptionH6-01 Pulse Train Input Terminal RPFunction Selection 0: Frequency reference1: PID feedback value2: PID setpoint value3: Simple PG

No. Name DescriptionL2-01 Momentary Power Loss OperationSelection 0: Disabled - Drive trips on (UV1) fault when power is lost.1: Power Loss Ride-Thru

Copyright © 2012 YASKAWA ELECTRIC CORPORATION. All rights reserved.All rights reserved. No part of this publication may be reproduced, stored in a re

uSettingsnMotor CodeIf using OLV/PM designed for permanent magnet motors (A1-02 = 5), make sure that theproper motor code is set in parameter E5-01 be

No. Name DescriptionL3-20 Main Power Circuit VoltageAdjustment Gain Refer to V1000 Technical Manual for details.L3-21 Accel/Decel Rate Calculation Gai

No. Name DescriptionL6-01 Torque Detection Selection 1 0: Disabled1: oL3 at Speed Agree - Alarm2: oL3 at RUN - Alarm3: oL3 at Speed Agree - Fault5: U

No. Name DescriptionL8-07 Output Phase Loss ProtectionSelection 0: Disabled1: Enabled (triggered by a single phase loss).2: Enabled (triggered when tw

No. Name Descriptionn2-03 Speed Feedback Detection Control(AFR) Time Constant 2 Refer to V1000 Technical Manual for details.n3: High-Slip BrakingUse n

No. Name Descriptionn8-88Output Voltage Limit SwitchingCurrent LevelRefer to V1000 Technical Manual for details.Note: Available in drive software ver

No. Name Descriptiono3-02 Copy Allowed Selection Refer to V1000 Technical Manual for details.o4: Maintenance PeriodUse o4 parameters to perform mainte

No. Name DescriptionU1: Operation Status MonitorsUse U1 monitors to display the operation status of the drive.U1-01 Frequency Reference Monitors the

No. Name DescriptionU2-06 Motor Speed at Previous Fault Displays the motor speed at the previous fault.U2-07 Output Voltage at Previous Fault Disp

No. Name DescriptionU3-14 Cumulative Operation Time at 4thMost Recent Fault Displays the cumulative operation time at the fourth most recent fault.U3-

No. Name DescriptionU4-23 Option Card Reference Refer to V1000 Technical Manual for details.U5: PID MonitorUse U5 parameters to view application-spe

nMagnetic Contactor (MC) InstallationUse an MC to ensure that line power to the drive can be completely shut off when necessary.The MC should be wired

B.1 Parameter TableThis Page Intentionally Blank210YASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide

StandardsComplianceThis chapter explains the guidelines and criteria for maintainingCE and UL standards.C.1 EUROPEAN STANDARDS...

C.1 European StandardsFigure C.1 CE MarkThe CE mark indicates compliance with European safety and environmental regulations andis required for engagin

Table C.1 Factory Recommended Drive Branch Circuit ProtectionDrive ModelFuse TypeManufacturer: BussmannModel Fuse Ampere Rating (A)Single-Phase 200 V

nGroundingThe drive is designed to be used in T-N (grounded neutral point) networks. If installing thedrive in other types of grounded systems, contac

Table C.2 Single-Phase 200 V Class Fuses and Fuse HoldersDrive ModelDC Power Supply InputFuse Fuse HolderManufacturer: Fuji ElectricTypeRated ShortCir

Table C.4 Three-Phase 400 V Class Fuses and Fuse HoldersDrive ModelDC Power Supply InputFuse Fuse HolderManufacturer: Fuji ElectricTypeRated ShortCirc

4.Keep wiring as short as possible. Ground the shield on both the drive side and themotor side.5.Ground the largest possible surface area of the shiel

Three-Phase 200 V / 400 V ClassCDHDIEJBFGAL3L2L1R/L1 S/L2 T/L3U/T1 V/T2W/T3EL1PER/L1 S/L2 T/L3U/T1 V/T2W/T3L3L2PEA – Ground the cable shieldB –Enclosu

Single-Phase 200 V ClassCDDIEJBGAFHNL1ENL1PER/L1 S/L2 T/L3U/T1 V/T2W/T3PEA – Ground the cable shieldB –Enclosure panelC – Metal plateD – Grounding sur

uNotes on Motor OperationnUsing a Standard MotorLow Speed RangeThe cooling fan of a standard motor is usually designed to sufficiently cool the motor

Table C.5 EN 61800-3:2004/A1:2012 Category C1 FiltersDriveModelFilter Data (Manufacturer: Schaffner)TypeRatedCurrent(A)Weight(lb)Dimensions[W x L x H]

DriveModelFilter Data (Manufacturer: Schaffner)TypeRatedCurrent(A)Weight(lb)Dimensions[W x L x H] (in)MountingDimensions[Y x X] (in)DriveMountingScrew

Drive ModelDC Link ChokeModel Rating400 V Three-Phase Units4A0002UZDA-B3.2 A28 mH4A0004Note: Models not listed in the above table do not require a DC

C.2 UL and CSA StandardsuUL Standards ComplianceThe UL/cUL mark applies to products in the United States and Canada and indicates that ULhas performed

Table C.6 Wire Gauge and Torque SpecificationsDriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)BA0001B

Table C.7 Wire Gauge and Torque SpecificationsDriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)2A00012

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)2A0056R/L1, S/L2, T/L3 4 6 to 4M65.4 to 6.0(47.8 to 5

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)4A0018R/L1, S/L2, T/L3 10 14 to 6M42.1 to 2.3(18.6 to

The closed-loop crimp terminal sizes and values listed in Table C.9 are Yaskawarecommendations. Refer to local codes for proper selections.Table C.9 C

• Molded Case Circuit Breakers (MCCB).Table C.10 Factory Recommended Drive Branch Circuit ProtectionDriveModelNon-timeDelayFuse Rating(A) <1>Tim

Torque CharacteristicsTorque characteristics differ compared to operating the motor directly from line power. Theuser should have a full understanding

DriveModelNon-timeDelayFuse Rating(A) <1>Time Delay FusesBussmannSemiconductorFuse Part Number(Fuse Ampere)<4>MCCB <5>Class J, T,or

nDrive Short-Circuit RatingThis drive has undergone the UL short-circuit test, which certifies that during a short circuitin the power supply the curr

If Auto-Tuning has been performed successfully, the motor data that was entered in T1-04 isautomatically written into parameter E2-01. If Auto-Tuning

Operation time (minutes)Cold start(characteristics when an overload occurs at a complete stop)Hot start(characteristics when an overload occurs during

C.3 Safe Disable Input PrecautionsuSafe Disable Function DescriptionThe Safe Disable function can be utilized to perform a safe stop according to the

nInstallation Precautions• To ensure the Safe Disable function appropriately fulfills the safety requirements of theapplication, a thorough risk asses

C.4 V1000 - ORIENTAÇÃO BÁSICAPORTUGUÊSuINVERSORES - V1000 TERMO DE GARANTIAO manual do V1000 em português encontra-se no CD fornecido junto com o inve

metálicas em suspensão e vibrações excessivas.A temperatura ambiente máximarecomendada é de 40°C. Ao se instalar o inversor em locais fechados recomen

OperadorDigitalDescrição da FalhaFAN Falha no VentiladorFbH/FbL Realimentação PID excessiva ou PerdidaGF Fuga a TerraLF / LF2 Perca de Fase na Saída/D

MotorVentilador Rodar Avante Rodar Reverso Falha Externa Reset Multivelocidade 2Jog0 to +10 Vcc (2 mA) Chave S3Entradas DigitaisMultifunção(defau

Speed Search can be used to restart a coasting motor rotating slower than 200 Hz. If themotor cable is relatively long, however, the motor should inst

Entradas DigitaisMultifunção:Saídas DigitaisMultifunção:Entrada AnalógicaMultifunção:Saída AnalógicaMultifunção:S1: H1-01 MA: H2-01 A1: H3-02 AM: H4-0

C.4 V1000 - ORIENTAÇÃO BÁSICAThis Page Intentionally BlankYASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide241CStandards Co

Revision HistoryThe revision dates and the numbers of the revised manuals appear on the bottom of the back cover.MANUTOEP C710606 47B <1> AL NO.

YASKAWA AMERICA, INC.2121, Norman Drive South, Waukegan, IL 60085, U.S.A.Phone: 1-800-YASKAWA (927-5292) or 1-847-887-7000 Fax: 1-847-887-7310http:/

nPower Driven Machinery (decelerators, belts, chains, etc.)Continuous operation at low speeds wears on the lubricating material used in gear box types

i.3 Application PrecautionsThis Page Intentionally Blank26YASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide

ReceivingThis chapter describes the proper inspections to perform afterreceiving the drive and illustrates the different enclosure typesand compone

1.1 Model Number and Nameplate CheckPlease perform the following tasks after receiving the drive:• Inspect the drive for damage.If the drive appears d

CIMR - V U 2 A 0001 F A A DriveV1000 SeriesNo.CustomizedSpecificationsA Standard modelDesign Revision OrderNo.Region

Table of Contentsi. PREFACE & GENERAL SAFETY ...9i.1 Preface ...

nThree-Phase 200 VNormal Duty Heavy DutyNo.Max MotorCapacity kWRated OutputCurrent ANo.Max MotorCapacity kWRated OutputCurrent A0001 0.2 1.2 0001 0.1

1.2 Component NamesThis section illustrates the drive components as they are mentioned in this manual.uIP20/Open-ChassisnSingle-Phase AC 200 V BA0001B

nSingle-Phase AC 200 V BA0006B to BA0018BThree-Phase AC 200 V 2A0010B to 2A0020BThree-Phase AC 400 V 4A0001B to 4A0011BABCDEFGHIJ M K LA –Fan cover &

uIP00/Open-ChassisnThree-Phase AC 200 V 2A0030A to 2A0069AThree-Phase AC 400 V 4A0018A to 4A0038AABMLKJIHGFCDEA – Fan coverB –Cooling FanC – Mounting

uIP20/NEMA Type 1 EnclosurenSingle-Phase AC 200 V BA0001F to BA0003FThree-Phase AC 200 V 2A0001F to 2A0006FABCDEFGHIJK L N OMA –Fan cover <1>B

nSingle-Phase AC 200 V BA0006F to BA0018FThree-Phase AC 200 V 2A0010F to 2A0020FThree-Phase AC 400 V 4A0001F to 4A0011FABCDEFHGI J K L M OPNA –Fan c

nThree-Phase AC 200 V 2A0030F to 2A0069FThree-Phase AC 400 V 4A00018F to 4A0038FCBADEHIPKMNLFGJOA – Fan coverB – Cooling fanC – Mounting HoleD – Case

uFront Views IHFABCDEG IABCDEFGH2A0006B 2A0012BA – Terminal boardconnectorB –DIP switch S1 Refer to DIP Switch S1 Analog Input Sig

1.2 Component NamesThis Page Intentionally Blank38YASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide

MechanicalInstallationThis chapter explains how to properly mount and install thedrive.2.1 MECHANICAL INSTALLATION...4

IP20/NEMA Type 1 Enclosure ...34Front Views ...

2.1 Mechanical InstallationThis section outlines specifications, procedures, and environment for proper mechanicalinstallation of the drive.uInstallat

uInstallation Orientation and SpacingInstall the drive upright as illustrated in Figure 2.1 to maintain proper cooling.A BBA – Correct B – IncorrectFi

nMultiple Drive InstallationWhen installing multiple drives into the same enclosure panel, mount the drives according toFigure 2.2. When mounting driv

uExterior and Mounting DimensionsnIP20/Open-Chassis DrivesTable 2.2 IP20/Open-Chassis (without an EMC filter)D1t1D2-M4W1H1H2WHVoltageClassDrive ModelD

Table 2.3 IP20/Open-Chassis (without an EMC filter)t1DD14-M4HW1WH2 H1VoltageClassDrive ModelDimensions mm (in)W H D W1 H1 H2 D1 t1Wt.kg(lb.)Single-Pha

t1DD14-M4HW1WH2 H1VoltageClassDrive ModelDimensions mm (in)W H D W1 H1 H2 D1 t1Wt.kg(lb.)Three-Phase400 V Class4A0001B108(4.25)128(5.04)81(3.19)96(3.7

nIP00/Open-Chassis DrivesTable 2.4 IP00/Open-Chassis (without an EMC filter)W14-dH2H1HH4WDD1t1VoltageClassDriveModelDimensions mm (in)W H D W1 H1 H2 H

nIP20/NEMA Type 1 DrivesTable 2.5 IP20/NEMA Type 1 (without an EMC filter)WW1H1H4H5 H2HH3D1D2-M4t1H6VoltageClassDriveModelDimensions mm (in)W H D W1 H

Table 2.6 IP20/NEMA Type 1 (without an EMC filter)H64-M4W1WH5 H2H4HH3D1DH1t1VoltageClassDriveModelDimensions mm (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 t1Wt

H64-M4W1WH5 H2H4HH3D1DH1t1VoltageClassDriveModelDimensions mm (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 t1Wt.kg(lb.)Three-Phase400 VClass4A0001F108(4.25)149.5

Keys, Displays, and LEDs...82LED Screen Displays...

Table 2.7 IP20/NEMA Type 1 (without an EMC filter)W1WH5H2H4HH3D1t1DH14-dH6VoltageClassDriveModelDimensions mm (in)W H D W1 H1 H2 H3 H4 H5 H6 D1 t1 dWt

ElectricalInstallationThis chapter explains proper procedures for wiring the controlcircuit terminals, motor and power supply.3.1 STANDARD CONNECTION

3.1 Standard Connection DiagramConnect the drive and peripheral devices as shown in Figure 3.1. It is possible to run the drivevia the digital operato

+- 1 MCCBMC2 MCCBr1s1t1<3>R/L1S/L2T/L3For single-phase200 V power supplyuse R/L1 and S/L2. Three phasepower supplyfor 200 V / 400 VTermi

<2> The MC on the input side of the main circuit should open when the thermal relay istriggered.<3> Self-cooled motors do not require sepa

3.2 Terminal Block ConfigurationThe figures in this section provide illustrations of the main circuit terminal blockconfigurations of the different dr

3.3 Protective CoversFollow the procedure below to remove the protective covers before wiring the drive and toreattach the covers after wiring is comp

nReattaching the Protective CoversProperly connect all wiring and route power wiring away from control signal wiring. Reattachall protective covers wh

ABA – Conduit bracket B – Terminal coverFigure 3.8 Remove the Terminal Cover on an IP20/NEMA Type 1 Drive3.Loosen two screws attaching the conduit bra

nReattaching the Protective CoversPass power wiring and control signal wiring through the exit holes on the bottom of the conduitbracket of the drive.

Before Auto-Tuning the Drive ... 113Auto-Tuning Interruption and Fault Codes...

nReattaching the Top CoverAlign the connection tabs on the underside of the top cover with the connection tabs on thedrive. Pinch in on the top cover

3.4 Main Circuit WiringThis section describes the functions, specifications, and procedures required to safely andproperly wire the main circuit of th

• Refer to UL Standards Compliance on page 223 for information on UL compliance.nSingle-Phase 200 V ClassTable 3.2 Wire Gauge and Torque Specification

nThree-Phase 200 V ClassTable 3.3 Wire Gauge and Torque SpecificationsDriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningT

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)2A0040R/L1, S/L2, T/L3 6 10 to 6M42.1 to 2.3(18.6 to

DriveModelTerminalRecomm.GaugeAWG, kcmilWire RangeAWG, kcmilScrewSizeTighteningTorqueN•m (lb.in.)4A0011R/L1, S/L2, T/L3 12 14 to 10M41.2 to 1.5(10.6 t

uMain Circuit Terminal Power Supply and Motor WiringThis section outlines the various steps, precautions, and checkpoints for wiring the main circuitt

NOTICE: When using more than one drive, ground multiple drives according to instructions. Improperequipment grounding could result in abnormal operati

3.5 Control Circuit WiringuControl Circuit Terminal Block FunctionsDrive parameters determine which functions apply to the multi-function digital inpu

Type No. Terminal Name (Function) Function (Signal Level) Default SettingMainFrequencyReferenceInput RPMulti-function pulse train input (frequencyrefe

C. STANDARDS COMPLIANCE ...211C.1 European Standards...212CE Low

ABCDA – External power, 48 V max.B – Suppression diodeC – CoilD – 50 mA or lessFigure 3.14 Connecting a Suppression DiodenSerial Communication Termina

nWire Size and Torque SpecificationsSelect appropriate wire type and size from Table 3.9. For simpler and more reliable wiring,crimp ferrules to the w

Table 3.10 Ferrule Terminal Types and SizesSize mm2 (AWG)Type L (mm) d1 (mm) d2 (mm) Manufacturer0.25 (24) AI 0.25-6YE 10.5 0.8 2.0PHOENIX CONTACT0.34

Preparing wireterminal endsEABDCA – Control terminal blockB –Avoid fraying wirestrands when strippinginsulation from wire.Strip length 5.5 mm.C – Sing

3.6 I/O ConnectionsuSinking/Sourcing Mode SwitchSet the DIP switch S3 on the front of the drive to switch the digital input terminal logic betweensink

nTransistor Input Signal Using 0 V Common/Sink ModeWhen controlling the digital inputs by NPN transistors (0 V common/sinking mode), set theDIP switch

nTransistor Input Signal Using +24 V Common/Source ModeWhen controlling digital inputs by PNP transistors (+24 V common/sourcing mode), set theDIP swi

3.7 Main Frequency ReferenceuDIP Switch S1 Analog Input Signal SelectionThe main frequency reference can either be a voltage or current signal input.

V IFigure 3.22 DIP Switch S1Table 3.13 DIP Switch S1 SettingsSetting Value DescriptionV (left position) Voltage input (0 to 10 V)I (right position) Cu

3.8 Wiring ChecklistNo. Item PageDrive, peripherals, option cards1 Check drive model number to ensure receipt of correct model. 282Check for correct b

Table of ContentsThis Page Intentionally Blank8YASKAWA ELECTRIC TOEP C710606 47C YASKAWA AC Drive – V1000 Quick Start Guide

No. Item Page14Set up overload protection circuits when running multiple motors from a single drive.M1OL1OL2OLnMC1MC2MCnM2MnDriveMC1 - MCn OL1 - OLn

Start-UpProgramming &OperationThis chapter explains the functions of the LED operator and howto program the drive for initial operation.4.1 USING

4.1 Using the Digital LED OperatorUse the LED operator to enter run and stop commands, display data, edit parameters, as wellas display fault and alar

Table 4.1 Keys and Displays on the LED OperatorNo. Display Name Function1Data Display Area Displays the frequency reference, parameter number, etc.2 E

No. Display Name Function16 – Communication PortPort used for USB Copy Unit, LCD Operator Keypad, and forconnecting to a PC.NOTICE: Use only specified

uLO/RE LED and RUN LED IndicationsLED Lit FlashingFlashing Quickly<1>OffWhen a Run commandis selected from theLED operator(LOCAL)– –Run command

uMenu Structure for Digital LED OperatorXXXXXXXXXXXXXXXXXXXXXXXXXXXXXXX::::Turn the power onForward SelectionReverse SelectionOutput FrequencyOutput C

4.2 The Drive and Programming ModesThe drive functions are divided into two main groups accessible via the Digital LED Operator:Drive Mode: The Drive

uSwitching Between LOCAL and REMOTEEntering the run command using the LED operator is referred to as LOCAL, while enteringthe run command from an exte

uParameters Available in the Setup GroupnSetup Mode (STUP)Parameters used for this drive are classified into A to U. To simplify the drive setup, freq

Preface & GeneralSafetyThis section provides safety messages pertinent to this productthat, if not heeded, may result in fatality, personal

4.3 Start-up FlowchartsThe flowcharts in this section summarize basic steps required to start the drive. Use theflowcharts to determine the most appro

uFlowchart A: Basic Start-up and Motor TuningFigure 4.4, Flowchart A, describes basic start-up sequence for the drive and motor system.This sequence v

uSubchart A1: Simple Motor Setup with Energy Savings orSpeed Search Using V/f ModeFigure 4.5, Flowchart A1, describes simple motor setup for V/f contr

uSubchart A2: High Performance Operation Using Open LoopVector Motor ControlFigure 4.6, Flowchart A2, describes Open Loop Vector Control for high-perf

uSubchart A3: Operation with Permanent Magnet MotorsFigure 4.7, Flowchart A3, describes tuning for PM motors in Open Loop Vector Control. PMmotors can

4.4 Powering Up the DriveuPowering Up the Drive and Operation Status DisplaynPowering Up the DriveReview the following checklist before turning the po

4.5 Application SelectionSeveral Application Presets are available to facilitate drive setup for commonly usedapplications. Selecting one of these App

No. Name Default SettingC6-01 Drive Duty Selection 1: Normal DutyE1-03 V/f Pattern Selection 0FHE1-07 Middle Output Frequency 30.0 HzE1-08 Middle Outp

No. Parameter Name No. Parameter Nameb1-02 Run Command Selection 1 L3-04Stall Prevention Selection duringDecelerationC1-01 Acceleration Time 1 − −uSet

uSetting 4: HVAC Fan ApplicationTable 4.9 HVAC Fan: Parameter SettingsNo. Parameter Name Default SettingA1-02 Control Method Selection 0: V/f Controlb