Yaskawa iQpump Drive User Manual Manuel d'utilisateur

iQpump DriveUser ManualDocument Number: TM.iQp.01

10 YASKAWA TM.iQp.01 iQpump Drive User Manual Conventions Used in this ManualSoftware VersionsYaskawa recognizes the need to continuously improve pro

5.1 iQpump Basic Programming Parameters100 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5. 13 Figure 5.16 PI Feedback Response Characteristics

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 101 b5-09 PI Output Level SelectionNormally, the output of the PI

5.1 iQpump Basic Programming Parameters102 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ b8 Energy SavingsThe energy savings function improves overall

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 103◆ C1 Accel/Decel C1-01 Acceleration Time 1C1-02 Deceleration T

5.1 iQpump Basic Programming Parameters104 YASKAWA TM.iQp.01 iQpump Drive User Manual d2-03 Master Speed Reference Lower LimitSetting Range: 0.0 t

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 105◆ E1 V/f Pattern E1-01 Input Voltage SettingSetting Range: 15

5.1 iQpump Basic Programming Parameters106 YASKAWA TM.iQp.01 iQpump Drive User ManualTable 5.3 Preset V/f PatternsIf one of the custom V/f pattern

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 107 E1-06 Base FrequencySetting Range: 0.0 to 200.0 HzFactory De

5.1 iQpump Basic Programming Parameters108 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5. 17 Figure 5.20 Custom V/f Pattern Programming Curve

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 109◆ H3 Analog Inputs H3-02 Terminal A1 Gain SettingSetting Range

YASKAWA TM.iQp.01 iQpump Drive User Manual 111Physical InstallationThis chapter describes the requirements for receiving and installing the iQpump dri

5.1 iQpump Basic Programming Parameters110 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5. 20 Figure 5.36 Output Frequency with Reduced Bias S

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 111Figure 5.23 Figure 5.39 Connection of a 3-Wire 4~20 mA Feedba

5.1 iQpump Basic Programming Parameters112 YASKAWA TM.iQp.01 iQpump Drive User Manual H3-09 Terminal A2 Function SelectionThe A2 analog input can b

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 113Function: Aux ReferenceSetting: 2In order for the A2 analog inp

5.1 iQpump Basic Programming Parameters114 YASKAWA TM.iQp.01 iQpump Drive User ManualParameters H3-10 and H3-11 perform the same function for the A2

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 115 L2-02 Momentary Power Loss Ride-Thru TimeSetting Range: 0.0

5.1 iQpump Basic Programming Parameters116 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5. 27 Figure 5.45 Automatic Restart Timing DiagramThe

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 117◆ L6 Torque Detection L6-01 Torque Detection Selection 1 L6-0

5.1 iQpump Basic Programming Parameters118 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5.46 Over Torque DetectionFigure 5. 28 Figure 5.47 Un

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 119 L8-03 Overheat Pre-Alarm Operation SelectionThe iQpump drive

1.1 iQpump Model Number and Enclosure Style12 YASKAWA TM.iQp.01 iQpump Drive User Manual1.1 iQpump Model Number and Enclosure StyleTable 1.1 iQpump

5.1 iQpump Basic Programming Parameters120 YASKAWA TM.iQp.01 iQpump Drive User Manual L8-07 Output Phase Loss Protection <0033>The output pha

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 121 L8-19 Overheat Frequency Reference Reduction LevelSetting Ran

5.1 iQpump Basic Programming Parameters122 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ o1 Monitor Configuration o1-01 User Monitor SelectionSetting

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 123For example, if the iQpump drive needs to display the Elapsed T

5.1 iQpump Basic Programming Parameters124 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ o2 Key Selections o2-06 Operation Selection when Digital Ope

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 125 o3-02 Read Allowed SelectionThe digital operator has paramete

5.1 iQpump Basic Programming Parameters126 YASKAWA TM.iQp.01 iQpump Drive User ManualA successful VERIFY of the parameter values will display:If all

5.2 Pump BasicYASKAWA TM.iQp.01 iQpump Drive User Manual 1275.2 Pump Basic◆ Parameter Overview — P1 GroupTable 5.6 ◆ P1 Pump Minimum Speed and No-F

5.2 Pump Basic128 YASKAWA TM.iQp.01 iQpump Drive User ManualExample: 3600 RPM Pump MotorDesired Operation: Minimum Speed is 2100 RPMSolution: Progra

5.2 Pump BasicYASKAWA TM.iQp.01 iQpump Drive User Manual 129Figure 5.33 Figure 5.51 Loss of Prime (LOP) FaultNote: Loss of prime function is only

1.2 Confirmations Upon DeliveryYASKAWA TM.iQp.01 iQpump Drive User Manual 131.2 Confirmations Upon Delivery◆ Receiving ChecksCheck the following ite

5.3 Pump Protection130 YASKAWA TM.iQp.01 iQpump Drive User Manual5.3 Pump Protection◆ P2 Shutdown Pump System When Running at Low Speed (Sleep) P2-

5.3 Pump ProtectionYASKAWA TM.iQp.01 iQpump Drive User Manual 131 Sleep Function Based on Output Frequency (P2-01 = 0) The iQpump Controller enters

5.3 Pump Protection132 YASKAWA TM.iQp.01 iQpump Drive User Manual Sleep Function Based on Output Current (P2-01 = 1) The iQpump Controller enters s

5.3 Pump ProtectionYASKAWA TM.iQp.01 iQpump Drive User Manual 133 Sleep Function Based on Feedback Level (P2-01 = 2) The iQpump Controller enters s

5.4 T1 Auto-Tuning134 YASKAWA TM.iQp.01 iQpump Drive User Manual5.4 T1 Auto-Tuning◆ T1-02 Motor Rated PowerSetting Range: 0.00 to 650.00 kWFactory D

YASKAWA TM.iQp.01 iQpump Drive User Manual 1356Diagnostics & TroubleshootingThis chapter describes diagnostics and troubleshooting for the iQpump

6.1 Fault Detection136 YASKAWA TM.iQp.01 iQpump Drive User Manual6.1 Fault DetectionWhen the iQpump drive detects a fault, the fault information is

6.1 Fault DetectionYASKAWA TM.iQp.01 iQpump Drive User Manual 137CPF08WAT- Er rWatchdog Timer Fault(WAT)— Cycle power off and on to the iQpump.Contr

6.1 Fault Detection138 YASKAWA TM.iQp.01 iQpump Drive User ManualLFOutput Phase LossOutput Open-phaseAn open-phase occurred at the iQpump output. Th

6.1 Fault DetectionYASKAWA TM.iQp.01 iQpump Drive User Manual 139OL2Inv OverloadediQpump OverloadDesigned to protect the iQpump.The load is too larg

1.2 Confirmations Upon Delivery14 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Drive Model NumbersThe model number on the nameplate indicates the des

6.1 Fault Detection140 YASKAWA TM.iQp.01 iQpump Drive User ManualUV2CTL PS UndervoltControl Power Supply UndervoltageUndervoltage of the control cir

6.2 iQpump Keypad MessagesYASKAWA TM.iQp.01 iQpump Drive User Manual 1416.2 iQpump Keypad Messages◆ Pump Fault and Alarm MessagesThe iQpump has a co

6.2 iQpump Keypad Messages142 YASKAWA TM.iQp.01 iQpump Drive User ManualPOCPump Over CyclePump Over Cycle Protection VFD Controlled Pump exceeds num

6.3 Alarm DetectionYASKAWA TM.iQp.01 iQpump Drive User Manual 1436.3 Alarm DetectionThe alarms are iQpump drive protection functions that do not ope

6.3 Alarm Detection144 YASKAWA TM.iQp.01 iQpump Drive User ManualLL3Loss of Load Det 1(Flashing)Loss of Load Detection 1iQpump output current < L

6.3 Alarm DetectionYASKAWA TM.iQp.01 iQpump Drive User Manual 145◆ Pump Alarm Messages GeneratedDigital Operator DisplayDescription Cause Corrective

6.4 Operator Programming Errors (OPE)146 YASKAWA TM.iQp.01 iQpump Drive User Manual6.4 Operator Programming Errors (OPE)An Operator Programming Erro

6.5 Auto-Tuning FaultsYASKAWA TM.iQp.01 iQpump Drive User Manual 1476.5 Auto-Tuning FaultsAuto-tuning faults are shown below. When the following fau

6.6 Digital Operator COPY Function Faults148 YASKAWA TM.iQp.01 iQpump Drive User Manual6.6 Digital Operator COPY Function FaultsThese faults can occ

6.7 TroubleshootingYASKAWA TM.iQp.01 iQpump Drive User Manual 1496.7 TroubleshootingDue to parameter setting errors, faulty wiring, etc., the iQpump

1.3 Component NamesYASKAWA TM.iQp.01 iQpump Drive User Manual 151.3 Component Names◆ Models CIMR-P7U20P4 through 2018 (25HP @ 208V/240V) and 40P4 t

6.7 Troubleshooting150 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ If the Motor Does Not OperateUse the following information if the motor does not

6.7 TroubleshootingYASKAWA TM.iQp.01 iQpump Drive User Manual 151◆ If the Motor Operates at a Higher Speed than the Speed CommandUse the following i

6.7 Troubleshooting152 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ If There is Mechanical VibrationUse the following information when there is mecha

6.8 Main Circuit Test ProcedureYASKAWA TM.iQp.01 iQpump Drive User Manual 1536.8 Main Circuit Test ProcedureBefore attempting any troubleshooting ch

6.8 Main Circuit Test Procedure154 YASKAWA TM.iQp.01 iQpump Drive User ManualSoft Charge Resistor Check(R1, R2, 6PCB)The soft charge resistor works

6.8 Main Circuit Test ProcedureYASKAWA TM.iQp.01 iQpump Drive User Manual 155Output Transistors(Q1-Q12)The output transistors are used to switch the

6.8 Main Circuit Test Procedure156 YASKAWA TM.iQp.01 iQpump Drive User ManualCooling Fan FuseLarge Drive units contain a Cooling Fan Fuse. It is loc

6.9 Drive Date Stamp InformationYASKAWA TM.iQp.01 iQpump Drive User Manual 1576.9 Drive Date Stamp InformationThis information is used to determine

6.9 Drive Date Stamp Information158 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 1597MaintenanceThis chapter describes basic maintenance and inspection of the iQpump drive. Please refer t

1.3 Component Names16 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Models CIMR-P7U2022 through 2110 (30HP and above @ 208V/240V) and 4030 through 43

7.1 Periodic Inspection160 YASKAWA TM.iQp.01 iQpump Drive User Manual7.1 Periodic InspectionCheck the following items during periodic maintenance.•

7.2 Preventive MaintenanceYASKAWA TM.iQp.01 iQpump Drive User Manual 1617.2 Preventive MaintenanceTable 7.3 Preventive MaintenanceIf the iQpump dri

7.3 Heatsink Cooling Fan Replacement162 YASKAWA TM.iQp.01 iQpump Drive User Manual7.3 Heatsink Cooling Fan Replacement◆ Models CIMR-P7U20P4 thru 201

7.3 Heatsink Cooling Fan ReplacementYASKAWA TM.iQp.01 iQpump Drive User Manual 163◆ Models CIMR-P7U2022 thru 2110 (30HP to 150HP @ 208V/240V) and 4

7.4 Removing and Mounting the Terminal Card164 YASKAWA TM.iQp.01 iQpump Drive User Manual7.4 Removing and Mounting the Terminal CardThe terminal car

YASKAWA TM.iQp.01 iQpump Drive User Manual 165Appendix: AParametersThis appendix lists all the parameter numbers and names, along with a description

166 YASKAWA TM.iQp.01 iQpump Drive User ManualParameter ListTable 1 Parameter ListParameter No.Modbus AddressParameter NameDigital Operator Display

YASKAWA TM.iQp.01 iQpump Drive User Manual 167b2-03 018BHDC Injection Braking Time at StartDCInj Time @ StartSets the time length of DC injection br

168 YASKAWA TM.iQp.01 iQpump Drive User Manualb5-0701ABHPI Offset AdjustmentPI OffsetSets the amount of offset of the output of the PI controller.

YASKAWA TM.iQp.01 iQpump Drive User Manual 169C1-11 020AHAccel/Decel Switch FrequencyAcc/Dec SW FreqSets the frequency for automatic switching of ac

1.4 Exterior and Mounting DimensionsYASKAWA TM.iQp.01 iQpump Drive User Manual 171.4 Exterior and Mounting DimensionsDimensions: iQpump (P7U) (NEMA

170 YASKAWA TM.iQp.01 iQpump Drive User Manual Preset Referenced1-010280HSetpoint Reference 1Setpoint 1Digital preset setpoint reference 1. Used wh

YASKAWA TM.iQp.01 iQpump Drive User Manual 171E1-04 0303HMaximum Output FrequencyMax FrequencyTo set V/f characteristics in a straight line, set the

172 YASKAWA TM.iQp.01 iQpump Drive User ManualF6-03 03A4HStopping Method for External Fault from Communication Option CardEF0 Fault Action0: Ramp to

YASKAWA TM.iQp.01 iQpump Drive User Manual 173H1-04 0403HTerminal S6 Function SelectionTerminal S6 Sel20: External Pump Fault, Normally Open, Always

174 YASKAWA TM.iQp.01 iQpump Drive User ManualH1-050404HTerminal S7 Function SelectionTerminal S7 Sel 83: Thermostat Fault,Function Active in Auto M

YASKAWA TM.iQp.01 iQpump Drive User Manual 175Parameter No.Modbus AddressParameter NameDigital Operator DisplayDescriptionSetting RangeFactory Setti

176 YASKAWA TM.iQp.01 iQpump Drive User ManualH2-02(continued)040CHTerminal M3-M4 Function SelectionTer m M 3 -M 4 S el42: Pump FaultFunction Active

YASKAWA TM.iQp.01 iQpump Drive User Manual 177H4-04 0420HTerminal AM Monitor SelectionTer min al A M S e lSelects which monitor will be output on t

178 YASKAWA TM.iQp.01 iQpump Drive User ManualH5-09 0435HCommunication Error Detection TimeCE Detect TimeDetermines how long communications must be

YASKAWA TM.iQp.01 iQpump Drive User Manual 179L3-04 0492HStall Prevention Selection During DecelStallP Decel Sel0: Disabled (The Drive decelerates a

1.4 Exterior and Mounting Dimensions18 YASKAWA TM.iQp.01 iQpump Drive User ManualDimensions: iQpump (P7U) (NEMA 1) 208 V/240 V (88.0–115 AMPS) 480 V

180 YASKAWA TM.iQp.01 iQpump Drive User Manual Torque DetectionL6-01 04A1HTorque Detection Selection 1Load DetectionDetermines the Drive's resp

YASKAWA TM.iQp.01 iQpump Drive User Manual 181L8-12 04B8HAmbient Temperature SettingAmbient TempWhen the Drive is installed in an ambient temperatur

182 YASKAWA TM.iQp.01 iQpump Drive User Manualo1-07 0518HSecond Line User Monitor Selection2nd Monitor SelSets the “U1” monitor always displayed on

YASKAWA TM.iQp.01 iQpump Drive User Manual 183o3-02 0516HRead Allowed Selection Read AllowableEnables and disables all digital operator copy functio

184 YASKAWA TM.iQp.01 iQpump Drive User ManualP1-11<0032>0106HMaximum SetPoint DifferenceMax Setpoint DiffWhen the Drive is running and the d

YASKAWA TM.iQp.01 iQpump Drive User Manual 185P2-08 0611HOver Cycling ModeOver Cycle ModeSets the Over Cycle Mode:0: Disabled1: Alarm2: Pump Over Cy

186 YASKAWA TM.iQp.01 iQpump Drive User ManualP3-020615HDrive Multi/Maximum LevelMax-Multi LevelSets the maximum level used for multiplex pumping o

YASKAWA TM.iQp.01 iQpump Drive User Manual 187P3-09061CHPump 2 Frequency Shutdown LevelP2 Freq. Shd LvlSets the level used for multiplex pumping op

188 YASKAWA TM.iQp.01 iQpump Drive User ManualPump AdvancedP4-010115HPre-Charge LevelPre-Charge LevelSets the level when the drive will run at the

YASKAWA TM.iQp.01 iQpump Drive User Manual 189P4-08<0032>011CHProtection Fault Auto Restart EnableProt Flt RestrtSetting to enable / disable A

1.4 Exterior and Mounting DimensionsYASKAWA TM.iQp.01 iQpump Drive User Manual 19Dimensions: iQpump (P7U) (Protected Chassis) 208–230 V (162–415 AMP

190 YASKAWA TM.iQp.01 iQpump Drive User ManualMonitor ListTable 2 Monitor ListParameter No.Modbus AddressParameter Name Digital Operator DisplayDes

YASKAWA TM.iQp.01 iQpump Drive User Manual 191U1-16 004FHTerminal A2 Input Voltage Ter m A2 le ve lDisplays the input current (or voltage) on Termi

192 YASKAWA TM.iQp.01 iQpump Drive User ManualU1-93 723HTotal Setpoint CompensationTotal SP C omp.Displays total absolute setpoint compensation.resol

YASKAWA TM.iQp.01 iQpump Drive User Manual 193Fault Trace ListTable 3 Fault Trace ListParameter No.Modbus AddressFault TraceU2-01 0080HCurrent Faul

194 YASKAWA TM.iQp.01 iQpump Drive User ManualFault History ListTable 4 Fault History ListParameter No.Modbus AddressFault HistoryU3-01 0090HMost R

YASKAWA TM.iQp.01 iQpump Drive User Manual 195Table 5 Decimal to Hex ConversionDecimal Hex Decimal Hex1 1 51 332 2 52 343 3 53 354 4 54 365 5 55 37

196 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 197Appendix: BCapacity Related ParametersThis appendix lists the parameters affected by the Drive Capacity

198 YASKAWA TM.iQp.01 iQpump Drive User ManualB.1 Drive CapacityB.1 Drive CapacityParameter o2-04 sets the iQpump drive capacity according to the mo

B.2 Parameters Affected by o2-04YASKAWA TM.iQp.01 iQpump Drive User Manual 199B.2 Parameters Affected by o2-04The factory setting of the following pa

2 YASKAWA TM.iQp.01 iQpump Drive User Manual ◆ Quick Reference for iQpump (P7U) <0033>* Factory setting changes to “B” when b5-01=1.** Factory

1.4 Exterior and Mounting Dimensions20 YASKAWA TM.iQp.01 iQpump Drive User ManualDimensions: iQpump (P7U) (Protected Chassis)Figure 1.11 Exterior a

200 YASKAWA TM.iQp.01 iQpump Drive User ManualB.3 Capacity Related Parameter ValuesB.3 Capacity Related Parameter ValuesThe following tables detail

B.3 Capacity Related Parameter ValuesYASKAWA TM.iQp.01 iQpump Drive User Manual 201Table B.4 480 VAC iQpump DrivesDrive ModelCIMR-P7U-107Nominal Hp

202 YASKAWA TM.iQp.01 iQpump Drive User ManualB.3 Capacity Related Parameter ValuesTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 203Appendix: CSpecificationsThis appendix details the standard iQpump drive specifications. C.1 Standard iQ

204 YASKAWA TM.iQp.01 iQpump Drive User ManualC.1 Standard iQpump Drive SpecificationsC.1 Standard iQpump Drive SpecificationsThe standard iQpump dr

C.1 Standard iQpump Drive SpecificationsYASKAWA TM.iQp.01 iQpump Drive User Manual 205◆ 480 VACTable C.2 480 VAC iQpump Drive SpecificationsTable C

206 YASKAWA TM.iQp.01 iQpump Drive User ManualC.1 Standard iQpump Drive SpecificationsTable C.3 Common iQpump (P7U) Drive SpecificationsModel Numbe

YASKAWA TM.iQp.01 iQpump Drive User Manual 207Appendix: DCommunicationThis appendix details the specifications, connections, and programming of the i

D.1 Using Modbus Communication208 YASKAWA TM.iQp.01 iQpump Drive User ManualD.1 Using Modbus CommunicationSerial communication can be performed with

D.1 Using Modbus CommunicationYASKAWA TM.iQp.01 iQpump Drive User Manual 209Figure D.2 Communication Connection Terminals and Terminating Resistanc

1.5 Heat Loss DataYASKAWA TM.iQp.01 iQpump Drive User Manual 211.5 Heat Loss DataTable 1.3 200V Class Heat Loss DataTable 1.4 400V Class Heat Loss

D.1 Using Modbus Communication210 YASKAWA TM.iQp.01 iQpump Drive User Manual Related ParametersTable D.2 Serial Communication Related ParametersMo

D.1 Using Modbus CommunicationYASKAWA TM.iQp.01 iQpump Drive User Manual 211 Message FormatIn Modbus communication, the master sends commands to th

D.2 Modbus Function Code Details212 YASKAWA TM.iQp.01 iQpump Drive User ManualD.2 Modbus Function Code Details◆ Reading/Holding Register Contents (0

D.2 Modbus Function Code DetailsYASKAWA TM.iQp.01 iQpump Drive User Manual 213◆ Loopback Test (08H)The loopback test returns the command message dir

D.3 Modbus Data Tables214 YASKAWA TM.iQp.01 iQpump Drive User ManualD.3 Modbus Data TablesThe data tables are shown below. The types of data are as

D.3 Modbus Data TablesYASKAWA TM.iQp.01 iQpump Drive User Manual 215Monitor DataThe following table shows the monitor data. Monitor data can only be

D.3 Modbus Data Tables216 YASKAWA TM.iQp.01 iQpump Drive User Manual002CHDrive statusBit 0 Operation 1: OperatingBit 1 Zero speed 1: Zero speedBit 2

D.3 Modbus Data TablesYASKAWA TM.iQp.01 iQpump Drive User Manual 217Broadcast DataThe following table shows the broadcast data. Broadcast data can b

D.3 Modbus Data Tables218 YASKAWA TM.iQp.01 iQpump Drive User ManualError CodesThe following table shows Modbus communication error codes.Table D.10

D.4 Modbus Self-DiagnosisYASKAWA TM.iQp.01 iQpump Drive User Manual 219D.4 Modbus Self-DiagnosisThe iQpump drive has a built-in function for self-di

1.6 Checking and Controlling the Installation Site22 YASKAWA TM.iQp.01 iQpump Drive User Manual1.6 Checking and Controlling the Installation SiteIns

D.4 Modbus Self-Diagnosis220 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 221Appendix: EPeripheral DevicesThis appendix describes recommended branch short circuit protection and pe

E.1 Branch Circuit Short Circuit Protection222 YASKAWA TM.iQp.01 iQpump Drive User ManualE.1 Branch Circuit Short Circuit ProtectionThe following pe

E.1 Branch Circuit Short Circuit ProtectionYASKAWA TM.iQp.01 iQpump Drive User Manual 223Table E.2 Recommended Fuse and Circuit Breaker Ratings per

E.2 Branch Circuit Overload Protection224 YASKAWA TM.iQp.01 iQpump Drive User ManualTable E.4 Semiconductor Fuses for Drive I2t Protection and Bran

E.4 Third Party Serial Communication Converters RS232-RS485 / USB - RS485 ConvertersYASKAWA TM.iQp.01 iQpump Drive User Manual 225◆ AC and DC Reacto

E.4 Third Party Serial Communication Converters RS232-RS485 / USB - RS485 Converters226 YASKAWA TM.iQp.01 iQpump Drive User ManualIC485AI Module Swi

E.5 PumpScada SoftwareYASKAWA TM.iQp.01 iQpump Drive User Manual 227Manufacturer: NudamModel: ND-6530Website: www.industrialpc.comNUDAM ND-6530 Modu

E.6 Energy Savings Estimation Software228 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 229Appendix: FEMC CompatibilityThis section describes the measures necessary to comply with the EMC (Elect

1.7 Installation Orientation and ClearancesYASKAWA TM.iQp.01 iQpump Drive User Manual 231.7 Installation Orientation and ClearancesInstall the iQpum

F.1 EMC Compatibility230 YASKAWA TM.iQp.01 iQpump Drive User ManualF.1 EMC Compatibility◆ IntroductionThis section describes the measures necessary

F.2 Electromagnetic Compatibility (EMC)YASKAWA TM.iQp.01 iQpump Drive User Manual 231F.2 Electromagnetic Compatibility (EMC)◆ Recommended EMC Filte

F.2 Electromagnetic Compatibility (EMC)232 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure F.1 Grounding Surface LayoutThe grounding surfaces must

F.2 Electromagnetic Compatibility (EMC)YASKAWA TM.iQp.01 iQpump Drive User Manual 233Page intentionally blank

F.2 Electromagnetic Compatibility (EMC)234 YASKAWA TM.iQp.01 iQpump Drive User Manual

iQpump DriveYASKAWA ELECTRIC AMERICA, INC.Drives Division 16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A.Phone: (800) YASKAWA (800-927-5292) Fa

1.8 Removing and Attaching the Terminal Cover24 YASKAWA TM.iQp.01 iQpump Drive User Manual1.8 Removing and Attaching the Terminal CoverRemove the te

1.9 Removing/Attaching the Digital Operator and Front CoverYASKAWA TM.iQp.01 iQpump Drive User Manual 251.9 Removing/Attaching the Digital Operator

1.9 Removing/Attaching the Digital Operator and Front Cover26 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Models CIMR-P7U2022 through 2110 (30HP to

1.9 Removing/Attaching the Digital Operator and Front CoverYASKAWA TM.iQp.01 iQpump Drive User Manual 27IMPORTANT• Do not remove or attach the Digit

1.9 Removing/Attaching the Digital Operator and Front Cover28 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 292Electrical InstallationThis chapter describes wiring terminals, main circuit terminal connections, main

YASKAWA TM.iQp.01 iQpump Drive User Manual 3Warnings and Cautions ... 7Introduction ...

2.1 Terminal Block Configuration30 YASKAWA TM.iQp.01 iQpump Drive User Manual2.1 Terminal Block ConfigurationThe wiring terminals are shown in Figur

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.01 iQpump Drive User Manual 312.2 Wiring Main Circuit Terminals◆ Applicable Wire Sizes and Closed-Lo

2.2 Wiring Main Circuit Terminals32 YASKAWA TM.iQp.01 iQpump Drive User Manual2037 50R/L1, S/L2, T/L3, , 1 U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/L3

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.01 iQpump Drive User Manual 33Table 2.2 480 VAC Wire Sizes and Connector SpecificationsDrive ModelC

2.2 Wiring Main Circuit Terminals34 YASKAWA TM.iQp.01 iQpump Drive User Manual4055 100R/L1, S/L2, T/L3, , 1, U/T1, V/T2, W/T3, R1/L11, S1/L21, T1/

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.01 iQpump Drive User Manual 354185 300/350R/L1, S/L2, T/L3, , 1 M888.5(10.0)300 X 2P(152 X 2P)600

2.2 Wiring Main Circuit Terminals36 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Main Circuit Terminal FunctionsMain circuit terminal functions are s

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.01 iQpump Drive User Manual 37◆ Main Circuit Configurations 208-240 VAC The 208-240 VAC main circuit

2.2 Wiring Main Circuit Terminals38 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Main Circuit Configurations 480 VACThe 480 VAC main circuit configur

2.2 Wiring Main Circuit TerminalsYASKAWA TM.iQp.01 iQpump Drive User Manual 39 Cable Length Between iQpump Drive and MotorThe iQpump should be inst

4 YAS

2.3 Control Wiring40 YASKAWA TM.iQp.01 iQpump Drive User Manual2.3 Control Wiring◆ Control Circuit Wire SizesThe auto mode setpoint (speed command)

2.3 Control WiringYASKAWA TM.iQp.01 iQpump Drive User Manual 41 Wiring ChecksAfter all wiring is completed, perform the following checks: 1. Is all

2.3 Control Wiring42 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ DIP Switch S1 DIP Switch S1 is described in this section. The functions of DIP swit

2.3 Control WiringYASKAWA TM.iQp.01 iQpump Drive User Manual 43◆ Shunt Connector CN15The shunt connector CN15 is described in this section. Shunt co

2.3 Control Wiring44 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Sinking/Sourcing ModeThe input terminal logic can be switched between sinking mode

2.3 Control WiringYASKAWA TM.iQp.01 iQpump Drive User Manual 45◆ Control Circuit Terminal Connections iQpump Factory DefaultConnections to iQpump d

2.3 Control Wiring46 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Control Circuit Wiring PrecautionsObserve the following precautions when wiring con

2.3 Control WiringYASKAWA TM.iQp.01 iQpump Drive User Manual 47 Duplex Pump System WiringConnections to the Multi-function Digital Outputs for a Du

2.3 Control Wiring48 YASKAWA TM.iQp.01 iQpump Drive User Manual Duplex Pump System with Motor Starter WiringConnections to the Multi-function Digit

2.3 Control WiringYASKAWA TM.iQp.01 iQpump Drive User Manual 49 Feedback Device (3-Wire)Connection of a 3-Wire 0 ~ 10 Vdc Feedback Device (H3-08 =

YASKAWA TM.iQp.01 iQpump Drive User Manual 5Capacity Related Parameters... 197Drive Capacity...

2.3 Control Wiring50 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 513Digital OperatorThis chapter describes the displays and functions of the Digital Operator.3.1 Digital O

3.1 Digital Operator Display52 YASKAWA TM.iQp.01 iQpump Drive User Manual3.1 Digital Operator DisplayThe Digital Operator is used for programming, o

3.2 Digital Operator KeysYASKAWA TM.iQp.01 iQpump Drive User Manual 533.2 Digital Operator KeysThe names and functions of the Digital Operator Keys

3.3 Drive Mode Indicators54 YASKAWA TM.iQp.01 iQpump Drive User Manual3.3 Drive Mode IndicatorsThe definitions of the iQpump drive mode indicators a

3.4 Drive Main MenuYASKAWA TM.iQp.01 iQpump Drive User Manual 55◆ Stop IndicatorThe status of the “STOP” indicator is shown in Table 3 .6 when the i

3.4 Drive Main Menu56 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Pump Quick Setup Main Menu StructureThe menu selection display will appear when th

3.4 Drive Main MenuYASKAWA TM.iQp.01 iQpump Drive User Manual 57◆ Operation Menu (-DRIVE-) This menu is used for setting a speed command or monitori

3.4 Drive Main Menu58 YASKAWA TM.iQp.01 iQpump Drive User Manual U2 Fault Trace ListAfter viewing the “Monitor” parameter list, in order to view th

3.4 Drive Main MenuYASKAWA TM.iQp.01 iQpump Drive User Manual 59 U3 Fault History ListAfter viewing the “Fault Trace” parameter list, in order to v

6 YAS

3.5 Pump Quick Setup Menu (-QUICK-) <0032>60 YASKAWA TM.iQp.01 iQpump Drive User Manual3.5 Pump Quick Setup Menu (-QUICK-) <0032>This me

3.6 Programming Menu (-ADV-)YASKAWA TM.iQp.01 iQpump Drive User Manual 613.6 Programming Menu (-ADV-) This menu is used to set/read every parameter

3.6 Programming Menu (-ADV-)62 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Modified Constants Menu (-VERIFY-)This menu is used to set/read the param

3.7 Example of Changing a ParameterYASKAWA TM.iQp.01 iQpump Drive User Manual 633.7 Example of Changing a ParameterTable 3.14 provides an example of

3.7 Example of Changing a Parameter64 YASKAWA TM.iQp.01 iQpump Drive User Manual11 Press the SHIFT/RESET key to move the flashing digit to the right

YASKAWA TM.iQp.01 iQpump Drive User Manual 654Start UpThis chapter describes the procedures to prepare the iQpump drive for start up and the procedur

4.1 Start Up66 YASKAWA TM.iQp.01 iQpump Drive User Manual4.1 Start UpIn order to provide the most reliable iQpump drive available and to avoid any e

4.1 Start UpYASKAWA TM.iQp.01 iQpump Drive User Manual 67 9. Never allow wire leads to touch metal surfaces. Short-circuit may result. 10. Never c

4.1 Start Up68 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS COMPLETES THE iQpump DRIVE START UP PREPARATION.  25. Wire all necessary control wire

4.2 iQpump Drive Start Up ProceduresYASKAWA TM.iQp.01 iQpump Drive User Manual 694.2 iQpump Drive Start Up Procedures 1. Confirm that all three pha

YASKAWA TM.iQp.01 iQpump Drive User Manual 7Warnings and CautionsThis Section provides warnings and cautions pertinent to this product, that if not he

4.2 iQpump Drive Start Up Procedures70 YASKAWA TM.iQp.01 iQpump Drive User ManualTable 4.3 Motor Rated Current Ensure the DATA/ENTER key is pressed

4.2 iQpump Drive Start Up ProceduresYASKAWA TM.iQp.01 iQpump Drive User Manual 71 13. Press the MENU key once to display “Operation.”  14. Press t

4.2 iQpump Drive Start Up Procedures72 YASKAWA TM.iQp.01 iQpump Drive User ManualNOTES:

4.3 Pump System Start/StopYASKAWA TM.iQp.01 iQpump Drive User Manual 734.3 Pump System Start/Stop◆ Pump ModeTable 4.8 Pump ModeThe iQpump drive can

4.3 Pump System Start/Stop74 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Auto Mode Start/Stop SelectionTable 4.9 Auto Mode Start/Stop SelectionThe

4.4 Pump BasicsYASKAWA TM.iQp.01 iQpump Drive User Manual 754.4 Pump Basics◆ Feedback Device ScalingTable 4.10 The installed feedback device requir

4.4 Pump Basics76 YASKAWA TM.iQp.01 iQpump Drive User ManualExamples of Feedback Device ScalingFigure 4.1 Feedback Device Scaling ExamplesExample:

4.5 Use Feedback Level to Start iQpump ControllerYASKAWA TM.iQp.01 iQpump Drive User Manual 774.5 Use Feedback Level to Start iQpump Controller◆ P1-

4.5 Use Feedback Level to Start iQpump Controller78 YASKAWA TM.iQp.01 iQpump Drive User ManualTIMING CHART: Start Level OperationFigure 4.3 Start L

4.6 Low Feedback Level Alarm and Fault SetupYASKAWA TM.iQp.01 iQpump Drive User Manual 794.6 Low Feedback Level Alarm and Fault Setup◆ P1-07, P1-08,

8 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ Intended UseDrives are intended for installation in electrical systems or machinery.For use in the Eu

4.6 Low Feedback Level Alarm and Fault Setup80 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 4.5 Low Feedback Timing ChartExample: Constant Pres

4.7 High Feedback Level Alarm and Fault SetupYASKAWA TM.iQp.01 iQpump Drive User Manual 814.7 High Feedback Level Alarm and Fault Setup◆ P1-09, P1-1

4.7 High Feedback Level Alarm and Fault Setup82 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 4.7 Example: Constant Pressure SystemSystem Units

4.8 Feedback Loss DetectionYASKAWA TM.iQp.01 iQpump Drive User Manual 834.8 Feedback Loss Detection◆ b5-12, b5-13, b5-14Table 4.15 The iQpump drive

4.9 Basic Pump Protection84 YASKAWA TM.iQp.01 iQpump Drive User Manual4.9 Basic Pump ProtectionThe iQpump drive offers dedicated functions to protec

4.9 Basic Pump ProtectionYASKAWA TM.iQp.01 iQpump Drive User Manual 85.Figure 4.9 Not Maintaining Setpoint (NMS) Fault DisplayFigure 4.10 Example:

4.9 Basic Pump Protection86 YASKAWA TM.iQp.01 iQpump Drive User ManualTHIS PAGE INTENTIONALLY LEFT BLANK.

YASKAWA TM.iQp.01 iQpump Drive User Manual 875Basic ProgrammingThis Manual contains descriptions of all user accessible parameters contained in the iQ

5.1 iQpump Basic Programming Parameters88 YASKAWA TM.iQp.01 iQpump Drive User Manual5.1 iQpump Basic Programming ParametersThe initialization group

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 89Important: Some parameters are unaffected by either the 2-wire o

YASKAWA TM.iQp.01 iQpump Drive User Manual 9IntroductionThis Section describes the applicability of the Manual.The iQpump (P7U) is a Pulse Width Modu

5.1 iQpump Basic Programming Parameters90 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5. 2 Figure 5.2 Digital Operator Auto SetpointIf you wa

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 91Figure 5.3 Figure 5.4 External Analog Signal Setpoint Referen

5.1 iQpump Basic Programming Parameters92 YASKAWA TM.iQp.01 iQpump Drive User ManualImportant: If b1-01= “3: Option PCB” but a network card is not i

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 93iQpump command register number: 0001Stop Command: Transmit value

5.1 iQpump Basic Programming Parameters94 YASKAWA TM.iQp.01 iQpump Drive User Manualdrive. When the Forward/Reverse input is open the iQpump drive w

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 95Figure 5.7 Figure 5.9 Deceleration to StopThe actual decelera

5.1 iQpump Basic Programming Parameters96 YASKAWA TM.iQp.01 iQpump Drive User ManualFigure 5.11 DC Injection Braking to StopImportant: If an overcu

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 97Figure 5.10 Figure 5.13 DC Injection Braking During Stopping

5.1 iQpump Basic Programming Parameters98 YASKAWA TM.iQp.01 iQpump Drive User Manual◆ b5 PI FunctionThe capability to accept an analog signal as fee

5.1 iQpump Basic Programming ParametersYASKAWA TM.iQp.01 iQpump Drive User Manual 99Table 5.1 PI Setpoint OptionsIn some situations there are two f