Yaskawa VARISPEED-600 SERIES INVERTER Manuel d'utilisateur

YASKAWAFOR VARISPEED-600 SERIES INVERTERINSTRUCTIONS YA S K A WAMANUAL NO. TOE-C726-2FUpon receipt of the product and prior to initial operation, r

11CAUTION(Ref. page): The control PC board employs CMOS ICs. Do not touch theCMOS elements.They are easily damaged by static electricity.46: Do not co

12WARNING INDICATIONA warning label is displayed on the front cover of the braking unit, as shown below.Follow these instructions when handling the br

13Warning IndicationMay cause injury or electric shock.⋅⋅⋅⋅ Please follow the instructions in the manual beforeinstallation or operation.⋅⋅⋅⋅ Disconne

14CONTENTSNOTES FOR SAFE OPERATION 5...1. RECEIVING 15...2. INSTALLATION 16...

1. RECEIVING151. RECEIVINGThe braking resistor unit and braking unit have been put through severe tests at thefactory before shipment. After unpacking

162. INSTALLATION2.1 LOCATIONIf the units are temporarily stored or machine stops for an extended length of time,the following precautions should be t

2. INSTALLATION174−M4 MTG HOLE1.5 (38)1.18 (30)OR MORE3−LEAD WIRE OUTLET[0.87 (20) DIA RUBBER BUSH]5.04 (128)5.51 (140)1.5 (38)2.83 (72)2.73 (66.5)4.5

186.57 (167)3.94 (100)OR MORE5.51 (140)3.94 (100)1.97 (50)1.18 (30)OR MORE(58.5)2.19 (55.5)11.02 (280)10.23 (260)9.25 (235)0.39 (10)1.14 (29)3.94 (100

2. INSTALLATION195.51 (140)(59)7.09 (180)4.37 (111)6.14 (156)7.87 (200)3.86 (98)3.94 (100)2.95 (75)12.48 (317)13.78 (350)14.57 (370)1.44 (36.5)0.47 (1

20MAIN CIRCUITTERMINAL M62−LEAD WIRE OUTLET1.38 (35) DIA RUBBERBUSH4−M6MTG HOLE3.94 (100)OR MOREWIRE OUTLET 1.10 (28)DIA RUBBER BUSH3.94 (100)OR MORE1

3PREFACEBraking resistor unit and braking unit are used to con-sume regenerative energy from motor in the brakingresistor unit at deceleration and toi

2. INSTALLATION21MAIN CIRCUITTERMINAL M54−M6MTG HOLE1.44 (36.5)0.35 (9)7.09 (180)12.48 (317)13.98 (355)14.57 (370)5.45 (138.5)2.95 (75)8.66 (220)(68.5

22MAIN CIRCUITTERMINAL M64−M6MTG HOLE1.44 (36.5)0.35 (9)8.27 (210)12.48 (317)13.98 (355)14.57 (370)2.76 (70)6.16 (156.5)8.27 (210)4.67 (118.5)1.97 (50

2. INSTALLATION23Braking ResistorUnitModelDimensions in inches (mm)UnitModel(LKEB−P)A B C D E20P7 4.13 (105) 10.83 (275) 1.97 (50) 10.24 (260) M521P5

24Braking ResistorUnitModelDimensions in inches (mm)UnitModel(LKEB−P)A B C D E2011 10.48 (266) 21.38 (543) 9.69 (246) 13.39 (340) M82015 14.02 (356) 2

2. INSTALLATION252.3 REPLACEMENT OF CONVENTIONAL BRAKINGUNITS WITH NEW UNITSTo replace conventional braking units (models CDBR−2015,−2022,−4030,−4045)

26The main circuit terminal symbols are different between conventional models andnew models. Refer to the following table.Table 1 Main Circuit Termina

273. WIRING3.1 REMOVING AND REPLACING THE COVERS OF THEBRAKING UNIT (MODELS CDBR−2015B, −2022B,−4030B, −4045B)(1) Removing and Replacing the Terminal

283.2 SECTION NAMESFigs. 10, 11 and 12 show appearance and each section name of braking unit andbraking resistor unit respectively.Thermal overload re

3. WIRING29Thermal Overload Relay(Automatically Reset)Control Circuit TerminalsB, P, 1, 2Lead Wire Outlet(Rubber Bush)Fig. 11 Braking Resistor Unit Mo

30ResistorThermalOverloadProtectorControl Circuit TerminalsB, P, 1, 2Lead Wire Outlet(Rubber Bush)Fig. 12 Braking Resistor Unit Model LKEB−2022 (Front

4General Precautions: Some drawingsin this manual areshown with the protective cover or shieldsremoved, in order to describe with more clarity. Make s

313.3 CIRCUITS AND WIRING SPECIFICATIONSTable 2 Circuits and Wiring SpecificationsNameCircuitTermi-nalsWireSizeAWG(mm2)Wire TypeTerminalScrewMax.Torqu

323.4 WIRING PRECAUTIONS(1) Wiring Leading−in MethodLead in the wire through the knockout hole on the unit bottom. Since theknockout hole is provided

3. WIRING33(4) Grounding Method: Mount the braking resistor unit on a grounded metallic plate. When it can-not be mounted on a grounded metallic plate

34¨ 1VS−616G5RMCSTTHRXOFFONMCSA12MCTRXTRX20 18¨ 2B1B2SASATHRXU (T1)V (T2)W (T3)IM1 2BPMC©MotorOverload Relay Trip ContactBraking Resistor UnitGround (

3. WIRING35U (T1)©V (T2)W (T3)MCSTTHRXOFFONMCSA12MCTRXTRX20 18SASATHRXIM¨ 1 ¨ 2 ¨ 3P¨0©01234VS−616G5MC¨©MotorBraking Resistor UnitGround (200V Class :

36©RMCSTMTHRX OFFONMCSA12MCTRXTRX20 18SASATHRXIM¨ 1 ¨ 2 ¨ 3P1 234VS−616G5BMC¨0©0¨©Overload Relay Trip ContactLevelDetectionBraking UnitMotorGround (20

3. WIRING37©RMCSTTHRXOFFONMCSA12MCTRXTRX20 18SASATHRXIMVS−616G5M¨ 1 ¨ 2 ¨ 3P1 234BMC¨0©0¨©Overload Relay Trip ContactLevelDetectionBraking UnitBraking

38©RMCST400/200VMVS−616G5¨ 3IMTHRXOFFONMCSA12MCTRXTRX20 18SASATHRXMCPB1 234Overload Relay Trip Contact(Thermal Protector Contact:230VAC, 1A or less)Le

3. WIRING39©RMCSTIMM¨ 3VS−616G5THRXOFFONMCSA12MCTRXTRX20 18SASATHRXP34B12MCU (T1)V (T2)W (T3)Overload Relay Trip Contact(Thermal Protector Contact:230

40©RMCST400/200VMVS−616G5¨ 3IM¨ 1THRXOFFONMCSA12MCTRXTRX2018SASATHRXMCP34B12U (T1)V (T2)W (T3)Overload Relay Trip Contact(Thermal Protector Contact:23

NOTE5NOTES FOR SAFE OPERATIONRead this instruction manual thoroughly before installation, operation,maintenance or inspection of the braking unit and

4. OPERATION414. OPERATION4.1 ADJUSTMENTThe braking resistor unit and braking unit do not have to be adjusted.Especially, d o not readjust the braking

42May cause injury or electric200V208V220V230V400V415V440V460V380V200Vclass400Vclass1256Please follow the instructions inthe manual before installatio

4. OPERATION43200V208V220V230V400V415V440V460V380V500V575V575Vclass200Vclass400VclassFig. 22 Braking Unit Power Supply Voltage Selection(Models CDBR−2

444.3 MASTER/SLAVE SELECTION CONNECTOR SETTINGSelection Connector Setting MASTER side is selected prior to shipment. Use theunits without changing the

4. OPERATION4512P¨124BMASTERSLAVE35126P+15MASTERSLAVE¨ 3©5126P©¨0©0434356MASTERSLAVE12P¨B©¨0©012P¨B©¨0©0Braking ResistorOverheat Contact(Thermal Relay

465. TROUBLESHOOTINGOnly authorized personnel should be permitted to perform maintenance and inspec-tions or replace parts.No. Fault Status Cause Corr

6. SPECIFICATIONS476. SPECIFICATIONS6.1 BRAKING UNIT AND BRAKING RESISTOR UNITAPPLICATION LIST200 to 230VInverter Braking Unit Braking Resistor UnitAp

48380 to 460VInverter Braking Unit Braking Resistor UnitApprox.BrakingMax ApplicableMotor CapacityHP(kW)Model(CDBR− P)UnitQ’tyModel(LKEB− P)Resistor S

6. SPECIFICATIONS496.2 BRAKING UNIT FOR 575V CLASS APPLICATION LISTInverter Braking Unit Braking Resistor UnitApprox.BrakingMax ApplicableMotor Capaci

506.3 LIST OF APPLICABLE/NOT APPLICABLE COMBINA-TIONS WITH CONVENTIONAL MODELS (VS−616HII/H3, VS−616GII/G3, VS−676)ConventionalModelBrakingUnitBraking

6RECEIVINGCAUTION(Ref. page): Do not install or operate any braking unit or braking resistorunit which is damaged or has missing parts.Failure to obse

6. SPECIFICATIONS516.4 BRAKING UNIT SPECIFICATIONSBrakingUnitModel200V to 300V 380V to 460V 500V to 575VBrakingUnitModelCDBR−2015B2022B2045B2110B4030B

526.5 BRAKING RESISTOR UNIT SPECIFICATIONSModel(LKEB− P)SpecificationsAllowableAverageDissipatedPower(W)AllowableAverageCurrent(Effective Value)(A)All

6. SPECIFICATIONS536.6 MODELS AND CODE NOS. OF BRAKING UNIT ANDBRAKING RESISTOR UNIT(1) Braking UnitInverterModelCodeNoVoltage HP (kW)ModelCodeNo.20 (

54(2) Braking Resistor UnitInverterResistor Spec.ModelCodeNoVoltage HP(kW)ResistorSpec.(per unit)ModelCodeNo.1 (0.75) 70W 200Ω LKEB−20P7 72600−K2P702

英文 No.4-4(A4) メカトロ製品用 TOEYASKAWAYASKAWA ELECTRIC CORPORATIONIRUMA BUSINESS CENTER480, Kamifujisawa, Iruma, Saitama 358-8555, JapanPhone 81-42-962-

7WIRINGWARNING(Ref. page): Only commence wiring after verifying that the power supplyis turned OFF.Failure to observe this warning can result in an el

8CAUTION(Ref. page): Verify that the rated voltage of the braking unit and the brak-ing resistor unit coincides with the AC power supply volt-age.Fail

9OPERATIONWARNING(Ref. page): Only turn ONthe input power supply after replacing the frontcover. Do not remove the cover while current is flowing.Fail

10MAINTENANCE AND INSPECTIONWARNING(Ref. page): Never touch high−voltage terminals in the the braking unitand braking resistor unit.Failure to observe