YASKAWA Varispeed G7 Manuel d'utilisateur Page 9
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VIII
Safety Precautions and Instructions for Use
General
Please read these safety precautions and instructions for use thoroughly before installing and operating this
inverter. Also read all of the warning signs on the inverter and ensure they are never damaged or removed.
Live and hot inverter components may be accessible during operation. Removal of housing components, the
digital operator or terminal covers runs the risk of serious injuries or damage in the event of incorrect installa-
tion or operation. The fact that frequency inverters control rotating mechanical machine components can give
rise to other dangers.
The instructions in this manual must be followed. Installation, operation and maintenance may only be carried
out by qualified personnel. For the purposes of the safety precautions, qualified personnel are defined as indi-
viduals who are familiar with the installation, starting, operation and maintenance of frequency inverters and
have the proper qualifications for this work. Safe operation of these units is only possible if they are used
properly for their intended purpose.
The DC bus capacitors can remain live for about 5 minutes after the inverter is disconnected from the power.
It is therefore necessary to wait for this time before opening its covers. All of the main circuit terminals may
still carry dangerous voltages.
Children and other unauthorized persons must not be allowed access to these inverters.
Keep these Safety Precautions and Instructions for Use readily accessible and supply them to all persons with
any form of access to the inverters.
Intended Use
Frequency inverters are intended for installation in electrical systems or machinery.
Their installation in machinery and systems must conform to the following product standards of the Low Volt-
age Directive:
EN 50178, 1997-10,Equipping of Power Systems with Electronic Devices
EN 60204-1, 1997-12Machine Safety and Equipping with Electrical Devices
Part 1: General Requirements (IEC 60204-1:1997)/
Please note: Includes Corrigendum of September 1998
EN 61010-1, A2, 1995Safety Requirements for Information Technology Equipment
(IEC 950, 1991 + A1, 1992 + A2, 1993 + A3, 1995 + A4, 1996, modified)
CE marking is carried out to EN 50178, using the line filters specified in this manual and following the appro-
priate installation instructions.
Transportation and storage
The instructions for transportation, storage and proper handling must be followed in accordance with the tech-
nical data.
Installation
Install and cool the inverters as specified in the documentation. The cooling air must flow in the specified
direction. The inverter may therefore only be operated in the specified position (e.g. upright). Maintain the
specified clearances. Protect the inverters against impermissible loads. Components must not be bent nor insu-
lation clearances changed. To avoid damage being caused by static electricity, do not touch any electronic
components or contacts.
- Table of Content 2
- Warnings 8
- General 9
- Intended Use 9
- Transportation and storage 9
- Installation 9
- Electrical Connection 10
- EMC Compatibility 11
- Line Filters 13
- Metal Plate 15
- Registered Trademarks 16
- Handling Inverters 18
- Varispeed F7 Introduction 19
- Confirmations upon Delivery 21
- Inverter Model Numbers 22
- Inverter Specifications 22
- Component Names 23
- Inverters of 22 kW or More 24
- Installation Site 28
- Removing the Terminal Cover 30
- Front Cover 31
- Removing the Front Cover 32
- Mounting the Front Cover 32
- Inverters of 22 kW or More 34
- Connection Diagram 38
- Circuit Descriptions 39
- Terminal Block Configuration 40
- Wiring Main Circuit Terminals 41
- Purpose Terminal Symbol 46
- Model: CIMR-F7Z 46
- 200 V Class 400 V Class 46
- Main Circuit Configurations 47
- The DC reactor is built in 48
- Wiring the Main Circuits 49
- Braking resistor 52
- Wire Sizes 55
- Wiring Method 56
- Fig 2.12 58
- Sinking/Sourcing Mode 59
- Varispeed F7 60
- CIMR-F7Z47P5 60
- Wiring Check 62
- Wiring 66
- Wiring the PG-X2 67
- Wiring Terminal Blocks 68
- Digital Operator and 70
- Digital Operator 71
- Fig 3.2 72
- Inverter Modes 73
- Drive Mode 75
- Quick Programming Mode 76
- Advanced Programming Mode 77
- Setting Parameters 78
- Verify Mode 79
- Autotuning Mode 80
- Vector Control 81
- Trial Operation 82
- Trial Operation Procedure 83
- Power ON 85
- Checking the Display Status 85
- Basic Settings 86
- 0.0 to 400.0 Hz 87
- Overview of Settings 88
- Setting the Control Method 88
- Autotuning 89
- Application Settings 93
- No-load Operation 93
- Loaded Operation 93
- Checking Operating Status 94
- Password (A1-04 and A1-05) 94
- Adjustment Suggestions 95
- User Parameters 98
- User Parameter Descriptions 99
- User Parameter Tables 104
- User-set Parameters: A2 105
- Application Parameters: b 106
- DC Injection Braking: b2 107
- Speed Search: b3 108
- Timer Function: b4 109
- PID Control: b5 110
- Dwell Functions: b6 113
- Droop Control: b7 113
- Energy Saving: b8 114
- Zero Servo Control: b9 115
- Tuning Parameters: C 116
- Motor Slip Compensation: C3 117
- Torque Compensation: C4 119
- Carrier Frequency: C6 121
- Reference Parameters: d 122
- Reference Limits: d2 123
- Jump Frequencies: d3 124
- Reference Frequency Hold: d4 124
- Torque Control: d5 125
- Field Weakening: d6 126
- Motor Parameters: E 127
- Motor Setup: E2 128
- Motor 2 V/f Pattern: E3 130
- Motor 2 Setup: E4 131
- Option Parameters: F 132
- Analog Reference Card: F2 134
- Digital Reference Card: F3 135
- Analog Inputs: H3 142
- H3-09 Settings 143
- MEMOBUS Communications: H5 145
- Pulse Train I/O: H6 146
- Motor Overload: L1 147
- Power Loss Ride Through: L2 148
- Stall Prevention: L3 149
- Reference Detection: L4 151
- Fault Restart: L5 151
- Torque Detection: L6 152
- Torque Limits: L7 153
- Hardware Protection: L8 154
- N: Special Adjustments 155
- High-slip Braking: N3 156
- Monitor Selections: o1 157
- Copy Function: o3 159
- T: Motor Autotuning 160
- U: Monitor Parameters 161
- Fault Trace 165
- Fault History: U3 166
- Factory Setting 168
- 200 V Class Inverters 169
- 400 V Class Inverters 170
- 0 to 6, F (depends on the 172
- Parameter Settings by 174
- Function 174
- Related Parameters 175
- Carrier Frequency 177
- Output frequency 177
- Max. Output Frequency 177
- Output frequency x C6-05 x K* 177
- Normal Duty 1 Normal Duty 2 179
- Frequency Reference 180
- Multifunctional 181
- Inverter 182
- 32 kHz max 182
- Pulse input 182
- (Pulse train input terminal) 182
- (Analog common) 182
- Run Command Input Methods 185
- Stop switch (NC 186
- Operation switch 186
- (NO contact) 186
- Stopping Methods 187
- Run command 188
- DC Braking to Stop (b1-03=2) 189
- Using an Emergency Stop 191
- Commands 193
- During Acceleration Function) 195
- Time Chart 196
- Setting Precautions 196
- Setting Example 198
- H3-02 x 0.5 200
- Frequency Detection 204
- Time Charts 205
- Slip compensation limit 207
- E1-06: Base frequency 207
- Operation 208
- Hunting-Prevention Function 214
- Setting the AFR Gain (N2-01) 215
- Machine Protection 216
- Motor Torque Detection 219
- Timing Charts 220
- Motor Overload Protection 221
- Terminal Connection 224
- Automatic Restart 225
- Speed Search 226
- Speed Search Selection 227
- Speed Calculation 228
- Current Detection 229
- Application Precautions 231
- Inverter Protection 232
- Input Open Phase Protection 233
- Ground Fault Protection 234
- Cooling Fan Control 234
- Input Terminal Functions 237
- Timing Chart 238
- Drive Enable/Disable 239
- Ramp Hold) 239
- Precautions 240
- Parameter Name Set Value 241
- Application Precautions 243
- Output Terminal Functions 247
- During Run 2 (Setting: 37) 249
- Drive Enabled (Setting: 38) 249
- Monitor Parameters 250
- Individual Functions 253
- IMPORTANT 254
- Message Format 255
- MEMOBUS Message Example 258
- Data Tables 260
- Monitor Data 261
- Inverter Error Codes 265
- ENTER Command 266
- Error Codes 266
- Slave Not Responding 267
- Self-Diagnosis 267
- Using the Timer Function 268
- Using PID Control 269
- PID Control Methods (b5-01) 271
- PID Input Methods 272
- PID Adjustment Examples 273
- PID Control Block 275
- PID Feedback Loss Detection 276
- PID Sleep 277
- Energy-saving 279
- Field Weakening 280
- Field Forcing 281
- Setting Motor 1 Parameters 281
- Setting the V/f Pattern 1 283
- Setting V/f Pattern (E1-02) 284
- Output voltage (V) 288
- Frequency (Hz) 288
- Setting Motor 2 Parameters 289
- Setting the V/f Pattern 2 290
- Torque Control 291
- Torque Control Operation 292
- Inputting the Speed Limit 293
- Speed Limit Bias Setting 294
- Line Direction 295
- Droop Control Function 297
- Zero-Servo Function 298
- Kinetic Energy Buffering 300
- High Slip Braking (HSB) 301
- Digital Operator Functions 303
- Copying Parameters 305
- ** Main Menu ** 306
- Programming 306
- Copy Function Sel 307
- COPY SELECT 307
- OP INV WRITE 307
- Copy Funtion Sel 308
- OP INV VERIFY 308
- Setting a Password 309
- Option Cards 311
- Analog Reference Cards 314
- Digital Reference Cards 314
- Troubleshooting 318
- Fault Detection 319
- Alarm Detection 326
- Operator Programming Errors 329
- Auto-tuning Fault 331
- Vector Control Mode 337
- If the Motor Overheats 338
- Maintenance and 342
- Inspection 342
- Maintenance and Inspection 343
- Load factor: 80% maximum 344
- Cooling Fan Replacement 345
- Specifications 348
- Specifications by Model 349
- 400 V Class 350
- Common Specifications 351
- Appendix 354
- Selection 355
- Installation 356
- Settings 356
- Handling 357
- Motor Application Precautions 358
- Synchronous Motor 359
- Single-phase Motor 359
- User Constants 360
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