Yaskawa G5HHP Drive Manuel d'utilisateur

G5 - HHP DriveTechnical ManualCompact High-Capacity Inverter Panels400-V Class: 200-800 kW (320 to 1200 kVA)575-V Class: 300-1200 kW (400 to 1500 k

How to Change the Digital Operator Display from Japanese to EnglishixHow to Change the Digital Operator Display from Japanese to EnglishIf the Digital

Setting User Constants4.2.6 Programming Mode4-32Operation modeInitialize modeProgramming mode[Mode]b Application[Group]b1 Sequence[Function]b1-01 Refe

4.2 Modes4-334.2.7 Autotuning ModeCAUTIOND Disconnect the load (machine, device) from the motor before autotuning.The motor may turn, possibly resulti

IMPORTANTSetting User Constants4.2.7 Autotuning Mode4-34Step RemarksDigital Operator DisplayKey Sequence11Rated Speed1750 RPM12RESETDATAENTERDATAENTER

4.2 Modes4-354.2.8 Modified Constants ModeThe modified constants mode is used to change or display user constants that have been changed from theirfac

Setting User Constants4.2.8 Modified Constants Mode4-364

5-15Trial OperationThis chapter describes the preparations and Digital Operator procedures fortrial operation of the VS-616G5 and provides an example

Trial Operation5-2WARNINGD Check to be sure that the front door is closed before turning ON the power supply. Do not open thefront door during operati

5.1 Procedure5-35.1 ProcedurePerform trial operation according to the following operational flow.Item Contents PageInstallation andMountingInstall the

Trial Operation5.2.1 Power ON5-45.2 Trial Operation Procedures5.2.1 Power ONJ Checkpoints before Turning ON the Power SupplyD Check that the power sup

5.2 Trial Operation Procedures5-5Step RemarksDigital Operator DisplayKey Sequence7DATAENTEREntry AcceptedWrites the set values. “Entry Accepted”is dis

xiCONTENTS12345678910111211 Introduction12 Handling Inverters13 Wiring14 Setting User Constants15 Trial Operation16 Basic Operation17 Advanced Operati

Trial Operation5.2.4 Setting Input Voltage5-62. Open the front door of the Inverter Panel.3. Insert the jumper at the position that corresponds to the

5.2 Trial Operation Procedures5-7400-V Class (200 kW) and 575-V Class (300 kW) Inverter Panels1TB2TBControl power supply voltageselection boardT1PSInv

Trial Operation5.2.4 Setting Input Voltage5-8PST1ACLInverter Module2TB1TBControl power supplyvoltage selection boardFig 5.2 Selection of Control Power

5.2 Trial Operation Procedures5-9(a) 400-V Class Inverter Panel(b) 575-V Class Inverter Panel575 575575V600V500V525VETX003382JumperRATING : 600V 1ACAT

Trial Operation5.2.5 Autotuning5-10D E1-02 SettingsSetting Function0 Standard motor (general-purpose motor)1 Special motor (inverter-exclusive motor)5

5.2 Trial Operation Procedures5-11Step RemarksDigital Operator DisplayKey Sequence2Press 3 timesRESETRated Current00370 ASelect the digit to be change

Trial Operation5.2.6 No-load Operation5-12D All set constants (motor constants) will be initialized if a fault occurs. Reset the constants from the be

5.2 Trial Operation Procedures5-13D Be sure to tighten all the screws when securing the motor shaft to the mechanical system.J Operation using the Dig

Trial Operation5.2.7 Loaded Operation5-145

6-16Basic OperationThis chapter explains the basic settings required to operate and stop theVS-616G5. The user constantsdescribed here will be suffici

Table of ContentsxiiiTable of ContentsPreface i...Safety Information ii...

Basic Operation6.1.1 Setting the Access Level and Control Method: A1-01, A1-026-26.1 Common SettingsThis section describes the constants that are used

6.1 Common Settings6-3J Control Method: A1-02D Select one of the four control methods.D This constant is not initialized by the initialize operation.U

Basic Operation6.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-096-46.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-09These se

6.1 Common Settings6-5UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFactorySettingV/fControl

Basic Operation6.1.2 Frequency Reference Settings: b1-01, H3-01, H3-08, H3-096-6Signal Level for Multi-function Analog Input, Terminal 42: H3-04D Set

6.1 Common Settings6-7Analog Input Filter Time Constant: H3-12D A primary delay digital filter can be set for all three analog inputs (frequency refer

Basic Operation6.1.3 Frequency Reference from Digital Operator: b1-01, o1-03, d1-01 to d1-096-8D When the 40 to 39,999 range is used, any unit can be

6.1 Common Settings6-96.1.4 Run Source and Sequence Input Responsiveness: b1-02, b1-06, b1-07J Run Source: b1-02UserChangeduringSettingFactoryValid Ac

Basic Operation6.1.5 Acceleration/Deceleration Times: C1-01 through C1-08, C1-09, C1-10, C1-116-106.1.5 Acceleration/Deceleration Times: C1-01 through

6.1 Common Settings6-11UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFactorySettingV/fContro

xiv3.4.2 Main Circuit Configurations 3 - 10...3.4.3 Precautions for Wiring Main Circuit Power Input 3 - 10.

Basic Operation6.1.7 Selecting the Stopping Method: b1-036-126.1.7 Selecting the Stopping Method: b1-03D Set the stopping method used when a stop comm

6.1 Common Settings6-13DC injection braking timeb2-04 x 10b2-04Output frequencywhen the s topcommand is input10 % 100% (Max. frequency)Run commandON O

Basic Operation6.1.8 Multi-function Input Settings: H1-01 through H1-066-14D The constant settings that are used most often are explained below. Refer

6.1 Common Settings6-15D The following table shows which frequency is selected by each possible combination of multi-stepspeed and JOG reference setti

Basic Operation6.1.8 Multi-function Input Settings: H1-01 through H1-066-16Three-step Speed Operation ExampleThe following example shows three-step sp

6.1 Common Settings6-17J Acceleration/Deceleration Time Selectors 1 and 2: “7” and “1A”D Four acceleration times and four deceleration times can be se

Basic Operation6.2.1 Autotuning6-186.2 Open-loop Vector ControlOpen-loop vector control is vector control without a pulse generator input. Autotuning

6.2 Open-loop Vector Control6-193. At this point, it is still possible to change the constant settings by pressing the Increment and DecrementKeys to

Basic Operation6.2.2 Autotuning Faults6-20Fault Display RemedyProbable CauseSaturation -1(Iron core saturation coefficient1 fault)The core-saturation

6.3 V/f Control6-216.3 V/f ControlWith V/f control, the user must set the Inverter input voltage, motor selection, rated current, and V/f pattern.6.3.

Table of Contentsxv6.3 V/f Control 6 - 21...6.3.1 Setting the Motor Constants: E1-01, E1-02, E2-01 6 -

Basic Operation6.3.2 V/f Pattern Selection: E1-036-226.3.2 V/f Pattern Selection: E1- 03UserChangeduringSettingFactoryValid Access LevelsUserConstantN

6.3 V/f Control6-23V/f Patterns: 200 to 1200 kWD Fixed Torque Characteristics (Settings 0 to 3)Setting 0 50 Hz Setting 1 60 Hz Setting 2 60 Hz Setting

Basic Operation6.3.2 V/f Pattern Selection: E1-036-24J Setting a User-defined V/f Pattern: E1-03 = “F”D Constants E1-04 through E1-10 can be set by th

6.3 V/f Control6-25Frequency (Hz)Output voltage (V)VMAX(E1-05)VC(E1-08)VMIN(E1-10)FMIN(E1-09)FB(E1-07)FA(E1-06)FMAX(E1-04)VBASE(E1-13)Fig 6.11 User-de

Basic Operation6.4.1 PG Speed Control Card Settings6-266.4 Flux Vector ControlWith flux vector control (vector control with PG), make the settings for

6.4 Flux Vector Control6-27VS-616G5 Motor PG (encoder)ForwardPulse outputPhase APhase BPhase APhase B[Setting: 0] [Setting: 1]D Forward rotation in a

Basic Operation6.4.1 PG Speed Control Card Settings6-28D SettingsSetting Function0 Deceleration to stop using deceleration time 1 (C1-02).1 Coast to s

6.4 Flux Vector Control6-296.4.2 Setting the Zero-speed Operation ConstantsD With flux vector control, operation is possible even when the frequency r

Basic Operation6.4.2 Setting the Zero-speed Operation Constants6-30UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera

6.4 Flux Vector Control6-316.4.3 AutotuningCAUTIOND Do not connect a load to the motor when performing autotuning.Doing so may result in personal inju

xvi8.2.6 Terminal Constants: H 8 - 26...8.2.7 Protection Constants: L 8 - 33...

Basic Operation6.4.3 Autotuning6-32J Performing AutotuningD Autotuning will start if the Run Key is pressed when the “Tuning Ready?” message is being

6.4 Flux Vector Control6-33Fault Display RemedyProbable CauseMotor Direction Fault(Motor direction fault)-- --There is a faulty connectionbetween the

Basic Operation6.4.4 Speed Control (ASR) Structure6-34UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingR

6.4 Flux Vector Control6-35J Speed Control (ASR) Responsiveness: C5-06UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOp

Basic Operation6.4.5 Speed Control (ASR) Gain6-366.4.5 Speed Control (ASR) GainJ Gain Adjustment ProcedureUse the following procedure to adjust the ga

6.4 Flux Vector Control6-37Adjusting ASR Proportional Gain 1 (C5-01)D This gain setting adjusts the responsiveness of the speed control (ASR).D The re

Basic Operation6.4.5 Speed Control (ASR) Gain6-38High-speed Gain Adjustments (C5-01, C5-02)D Adjust these constants at normal operating speed. Increas

6.5 V/f Control with PG6-396.5 V/f Control with PGWith V/f control with a PG, the user must set the motor constants, V/f pattern, and PG Control Card

Basic Operation6.5.2 V/f Pattern Selection: E1-036-406.5.2 V/f Pattern Selection: E1- 03D The V/f pattern can be set to any of the following:• One of

6.5 V/f Control with PG6-416.5.3 PG Speed Control Card SettingsJ Available PG Speed Control CardsD There are 4 models of PG Speed Control Cards, but o

Table of Contentsxvii12.4 Wiring Examples 12 - 5...12.4.1 Using Two Braking Units in Parallel 12 - 5...

Basic Operation6.5.3 PG Speed Control Card Settings6-42J Setting and Adjusting the Fault Detection FunctionsPG Disconnection Stopping Method: F1 -02,

6.5 V/f Control with PG6-43D SettingsSetting Function0 Deceleration to stop using deceleration time 1 (C1-02).1 Coast to stop2 Emergency stop using th

Basic Operation6.5.5 Adjusting Speed Control (ASR) Gain6-44E1-04(Max. output frequency)P, I0Motor speed (Hz)P=C5-01I=C5-02P=C5-03I=C5-04(Min. output f

6.5 V/f Control with PG6-45Constant ExplanationSettingH4-04 Analog output selection (terminal 48) 5Settingsthatallowmulti-functionH4-05 Analog output

Basic Operation6.5.5 Adjusting Speed Control (ASR) Gain6-464. If the overshooting or undershooting can’t be eliminated by adjusting the gain, decrease

7-17Advanced OperationThis chapter describes the user constants used for specific control methodsin VS-616G5 application.7.1 Open-loop Vector Control

Advanced Operation7-27.1 Open-loop Vector ControlThe functions that can be used with open-loop vector control are listed in Table 7.1. Details on func

7.1 Open-loop Vector Control7-3GroupControlMethodCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionH1 Multi-function Inputs F

Advanced Operation7.1.1 Torque Limit Function7-47.1.1 Torque Limit FunctionWith open-loop vector control, torque limits can be applied at an arbitrary

7.1 Open-loop Vector Control7-5UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFactorySettingV

1-11IntroductionThis chapter provides an overview of the VS-616G5 Inverter and describesits functions and components.1.1 Outline and Functions 1 - 2..

Advanced Operation7.1.3 Setting/Adjusting Motor Constants7-6D Fine-tune the gain when motor operation is unstable causing hunting to occur or torque/s

7.1 Open-loop Vector Control7-7Frequency (Hz)Output voltage (V)VMAX(E1-05)VC(E1-08)VMIN(E1-10)FMIN(E1-09)FB(E1-07)FA(E1-06)FMAX(E1-04)VBASE(E1-13)Fig

Advanced Operation7.1.3 Setting/Adjusting Motor Constants7-8Adjusting Output Voltage: VC (E1-08), VMIN (E1-10)Adjust the output voltage when you want

7.1 Open-loop Vector Control7-9Motor Line-to-line Resistance: E2 -05UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOper

Advanced Operation7-107.2 Normal V/f ControlThe functions that can be used with normal vector control are listed in Table 7.2. Details on functions th

7.2 Normal V/f Control7-11GroupControl Meth-odCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionH1 Multi-function Inputs Func

Advanced Operation7.2.1 Energy-saving Control Function7-127.2.1 Energy-saving Control FunctionThe energy-saving control function is enabled when the e

7.2 Normal V/f Control7-13J Hunting Prevention Selection: C7-01UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tio

Advanced Operation7.2.3 Setting Motor Constants7-14J Motor Line-to-line Resistance: E2-05UserChangeduringSettingFactoryValid Access LevelsUserConstant

7.3 Flux Vector Control7-157.3 Flux Vector ControlThe functions that can be used with flux vector control are listed in Table 7 .3. Details on functio

Introduction1.1.2 Functions1-21.1 Outline and FunctionsThe VS-616G5 Inverters provides full-current vector control based on advanced control logic. An

Advanced Operation7-16GroupControlMethodCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionH1 Multi-function Inputs Function s

7.3 Flux Vector Control7-177.3.1 Droop Control FunctionDroop control is a function that allows the user to set the amount of motor slip. When a single

Advanced Operation7.3.2 Zero-servo Function7-18Torque100%0ReferencespeedSpeedb7-01Droop amount (Slip equivalent)Fig 7.6 Droop Control Gain7.3.2 Zero-s

7.3 Flux Vector Control7-19D To output the zero-servo status externally, assign the Zero Servo End signal (setting 33) to one of themulti-function out

Advanced Operation7.3.3 Torque Control7-20Torque referenceTorque referenceprimary delay filter(d5-02)+++Torque limit(L7-01 to L7-04)Torque compensatio

7.3 Flux Vector Control7-21D When supplying a voltage input to the frequency reference current input (terminal 39) (a setting of 0or 1), be sure to di

Advanced Operation7.3.3 Torque Control7-22UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFact

7.3 Flux Vector Control7-23Speed Limit Bias Setting: d5-0 5UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSet

Advanced Operation7.3.3 Torque Control7-24The relationships between the torque reference, speed limits, and motor speed are shown in the followingdiag

7.3 Flux Vector Control7-25D The functions of H3-05 and H3-09 are listed in Table 7.12.D Set torque compensation (setting 14) for the input terminal t

1.1 Outline and Functions1-3J V/f Pattern SettingsV/f pattern settings are effective for V/f control. Select a V/f pattern according to the applicatio

Advanced Operation7.3.4 Speed/Torque Control Switching Function7-26• When the input terminal is used for torque reference:A 0 V (4 mA) input indicates

7.3 Flux Vector Control7-27J Torque Reference and Torque LimitIf the torque reference has been assigned to a multi-function analog input or the freque

Advanced Operation7.3.5 Torque Limit Function7-28J Setting a Torque Limit with Constants: L7-01 to L7-04D Torque limits can be set separately for the

7.3 Flux Vector Control7-29D The factory default settings for the input terminal’s signal level are as follows:• Terminal 42: 0 to +10 V (A 10 V input

Advanced Operation7.3.6 Setting/Adjusting Motor Constants7-30Frequency (Hz)Output voltage (V)VMAX(E1-05)FMIN(E1-09)FA(E1-06)FMAX(E1-04)VBASE(E1-13)Fig

7.3 Flux Vector Control7-31Motor No-load Current: E2-03UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSetting

Advanced Operation7.3.6 Setting/Adjusting Motor Constants7-32Motor Iron -core Saturation Coefficients 1, 2: E2-07, E2 -08UserChangeduringSettingFactor

7.4 V/f Control with PG Feedback7-337.4 V/f Control with PG FeedbackThe functions that can be used with V/f control with PG feedback are listed in Tab

Advanced Operation7-34GroupControl Meth-odCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionH1 Multi-function Inputs Function

7.4 V/f Control with PG Feedback7-357.4.1 Energy-saving Control FunctionThe energy-saving control function is enabled when the energy-saving command (

PrefaceiPrefaceThank you for purchasing the compact High-capacity VARISPEED-616G5 Inverter Panels with neu-rovector control.This manual is designed to

Introduction1.1.2 Functions1-4J Frequency ReferencesThe following five types of frequency references can be used to control the output frequency of th

Advanced Operation7.4.3 Setting Motor Constants7-36J Hunting Prevention Selection: C7-01UserChangeduringSettingFactoryValid Access LevelsUserConstantN

7.4 V/f Control with PG Feedback7-37J Motor Line-to-line Resistance: E2-05UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduri

Advanced Operation7-387.5 Common FunctionsThe functions that can be used for all control methods are listed in Table 7.5. Details on functions marked

7.5 Common Functions7-39GroupControl Meth-odCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionH1 Multi-function Inputs * Func

Advanced Operation7-40GroupControl Meth-odCommentsFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsFunctionL1 Motor Overload * Sets electric

7.5 Common Functions7-417.5.1 Application Constants: bJ DC Injection Braking: b2-01 to b2-04D The DC injection braking function decelerates by applyin

Advanced Operation7.5.1 Application Constants: b7-42J Speed Search: b3-01 to b3-03The speed search function finds the speed of a coasting motor and st

7.5 Common Functions7-43Run commandOFF ONMaximum outputfrequencyDeceleration time set for b3-03Frequencyreferencethat is setOutput frequencyMinimum ba

Advanced Operation7.5.1 Application Constants: b7-44Table 7.6 PID Control ApplicationsApplication Control contentsSensors used(example)Speed con-trolS

7.5 Common Functions7-45Feedback valueTarget valuePIDControl object--+++++D Basic PID Control: This is the basic form of PID control. When the D contr

1.1 Outline and Functions1-5J User Constant Structure and Three Access LevelsThe VS-616G5 has a number of user constants for setting various functions

Advanced Operation7.5.1 Application Constants: b7-46PID Control SettingsD PID Control Mode Selection: b5-01UserChangeduringSettingFactoryValid Access

7.5 Common Functions7-47UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFactorySettingV/fContr

Advanced Operation7.5.1 Application Constants: b7-48Before adjustmentAfter adjustmentResponseTime7

7.5 Common Functions7-49D Reducing Long-cycle OscillationIf oscillation occurs with a longer cycle than the integral time (I) setting, it means that i

Advanced Operation7.5.2 Tuning Constants: C7-507.5.2 Tuning Constants: CJ S-curve Characteristic Function: C2-01 to C2-04D Using the S-curve character

7.5 Common Functions7-51• When “1.0” is set, this function compensates for the rated slip that has been set, by the rated torqueoutput.• With flux vec

Advanced Operation7.5.2 Tuning Constants: C7-52Slip Compensation Selection During Regeneration: C3 -04UserChangeduringSettingFactoryValid Access Level

7.5 Common Functions7-53J Carrier Frequency: C6-01 to C6-03D The carrier frequency characteristics differ according to the control method.• V/f contro

Advanced Operation7.5.3 Reference Constants: d7-547.5.3 Reference Constants: dJ Frequency Reference Function: d2-01, d2-02D The frequency reference fu

7.5 Common Functions7-55d3-04d3-03 d3-02 d3-01Internal frequency referenceSet frequency referenceDotted lines show operation duringacceleration/decele

Introduction1.1.2 Functions1-6Operation modeInitialize modeProgramming mode(Mode)Displays group level.ApplicationT uningReference(Groups)Displays func

Advanced Operation7.5.4 Option Constants: F7-567.5.4 Option Constants: FJ Installing Option CardsA maximum of three Option Cards can be installed in t

7.5 Common Functions7-573. After aligning to the Option-A connector on the control PCB located on the back of the front door ofthe Inverter Panel, pas

Advanced Operation7.5.4 Option Constants: F7-58J Analog Reference Card: F2- 01D When using a AI-14B/A1-14U Analog Reference Card, set constant b1-01 (

7.5 Common Functions7-59J Analog Monitor Card: F4-01 to F4-04D When using an AO-08 or AO-12 Analog Monitor Card, set the monitor items and gain with t

Advanced Operation7.5.4 Option Constants: F7-60J DO-08 Digital Output Card Settings: F6 -01D Set the output mode in the following constants when using

7.5 Common Functions7-61J Pulse Monitor Card: F7-01D When using a PO-36F Pulse Monitor Card, set the output pulse in constant F7-01.UserChangeduringSe

Advanced Operation7.5.5 External Terminal Functions: H7-627.5.5 External Terminal Functions: HThis section describes the settings for the external ter

7.5 Common Functions7-63SettingvalueControl MethodFunctionSettingvalueFluxvectorOpenloopVectorV/fw/PGV/fFunction30 PID control integral reset (ON: Res

Advanced Operation7.5.5 External Terminal Functions: H7-64D With this setting, the multi-function input selects the input method for the frequency ref

7.5 Common Functions7-65D With this setting, the multi-function input pauses acceleration or deceleration and maintains (holds) theoutput frequency.D

1.2 Nomenclature1-71.2 NomenclatureThis section provides the names of VS-616G5 components, and the components and functions of the Digital Op-erator.1

Advanced Operation7.5.5 External Terminal Functions: H7-66Speed Control Integral Reset (Setting: E)OFF Operates with PI-control speed control loop.ON

7.5 Common Functions7-67Up and Down Commands (Settings: 10 and 11)Up command ON OFF ON OFFDown command OFF ON ON OFFOperation Acceleration Deceleratio

Advanced Operation7.5.5 External Terminal Functions: H7-68Output frequencyUpper limitLower limitForward/StopUp commandDown commandSpeed Agree signalPo

7.5 Common Functions7-69OperationMotor Switch command(CLOSED for motor 2)U, V, W(T1, T2, T3)Multi-function inputMulti-function outputNote Use an exter

Advanced Operation7.5.5 External Terminal Functions: H7-70PID Control Disable (Setting: 19)OFF Enables PID control.ON Disables PID control. (Normal In

7.5 Common Functions7-71• Detection method: Always or During operation only• Operation selection: Deceleration to stop, Coast to stop, Emergency stop,

Advanced Operation7.5.5 External Terminal Functions: H7-72External Fault Input levelDetectionmethodOperationSelectionDATAENTERESCFig 7.35 Setting Proc

7.5 Common Functions7-73Input level NO ContactNC ContactDATAENTERESCSet constantDATAENTERDetectionmethodAlwaysDuring operationDATAENTERESCSet constant

Advanced Operation7.5.5 External Terminal Functions: H7-74DC Injection Braking Command (Setting: 60)OFF Normal operationON Applies DC injection brakin

7.5 Common Functions7-75Speed/Torque Control Change (Setting: 71)OFF Speed controlON Torque controlD With this setting, the multi-function input can b

Introduction1.2.2 Digital Operator Components1-81.2.2 Digital Operator ComponentsThis section describes the component names and functions of the Digit

Advanced Operation7.5.5 External Terminal Functions: H7-76J Multi-function Output Settings: H2The settings and functions for the multi-function output

7.5 Common Functions7-77Constant SettingsUserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRangeUnitFacto

Advanced Operation7.5.5 External Terminal Functions: H7-78During Run (Setting: 0)OFF The run command is OFF and there is not output voltage.ON The run

7.5 Common Functions7-79Zero-servo End (Setting: 33)OFF The zero-servo command isn’t being input or zero-servo position control hasn’t been completed.

Advanced Operation7.5.5 External Terminal Functions: H7-80Terminal 39 input gainH3-10Terminal 39 input bias H3-11D When a voltage input is being input

7.5 Common Functions7-81Analog Input CharacteristicsD Analog input characteristics for a gain of 100.0% and a bias of 0.0% are shown for setting examp

Advanced Operation7.5.5 External Terminal Functions: H7-82S Torque Reference (Setting: 13)S Torque Compensation Bias (Setting: 14)S Forward Torque Lim

7.5 Common Functions7-83Output voltageGain × 10 V10 V0VMonitored item0 % 100 %Bias ×10010VFig 7.41 Monitor Output AdjustmentsMulti-function Analog Out

Advanced Operation7.5.6 Protective Functions: L7-84Communication Parity: H5-03D Set the parity for MEMOBUS communications.UserChangeduringSettingFacto

7.5 Common Functions7-85SettingFunction0 Disabled.1 Enabled.D This setting enables or disables the motor overload protection function.D The rated curr

1.2 Nomenclature1-9Table 1.3 Key FunctionsKey Name FunctionLOCALREMOTELOCAL/REMOTE KeySwitches between (LOCAL) operation via the Digital Operatorand c

Advanced Operation7.5.6 Protective Functions: L7-86SettingFunction0 Disabled. (An undervoltage fault is detected when there is a momentary power loss.

7.5 Common Functions7-87Minimum Baseblock Time: L2-03UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOpera-tionSettingRa

Advanced Operation7.5.6 Protective Functions: L7-88D L2-06 ≠ 0The motor is decelerated to the KEB frequency level using the momentary power loss ridet

7.5 Common Functions7-89Output currentTimeL3-02 (Acceleration stall prevention level)Output frequencyTimeThe output frequency is controlled to prevent

Advanced Operation7.5.6 Protective Functions: L7-90Stall Prevention Selection During Decel: L3-04UserChangeduringSettingFactoryValid Access LevelsUser

7.5 Common Functions7-91Stall Prevention Level During Running: L3-06UserChangeduringSettingFactoryValid Access LevelsUserConstantNumberNamegduringOper

Advanced Operation7.5.6 Protective Functions: L7-92Table 7.13 Constants and Output SignalsConstant Related output settings Constant functionSpeed Agre

7.5 Common Functions7-93D Timing Chart for Frequency Detection OperationRelatedconstantL4-01: Speed Agree LevelL4-02: Speed Agree WidthL4-03: Speed Ag

Advanced Operation7.5.6 Protective Functions: L7-94J Fault Restart Settings: L5-01, L5- 02Number of Auto Restart Attempts: L5-01UserChangeduringSettin

7.5 Common Functions7-95S The Inverter might be damaged when using the fault restart function too frequently.S Understanding that the Inverter might b

Introduction1.2.2 Digital Operator Components1-101

Advanced Operation7.5.6 Protective Functions: L7-96D L6-01/L6-04 SettingsSetting Function Display0 Overtorque detection disabled Overtorque detection

7.5 Common Functions7-97SettingFunction0 Disabled. (Select 0 when a braking resistor isn’t being used or a Braking Resistor Unit is beingused.)1 Enabl

Advanced Operation7.5.6 Protective Functions: L7-98Inverter Overheating (OH) Pre-alarm Settings: L8-02, L8-03UserChangeduringSettingFactoryValid Acces

7.5 Common Functions7-997.5.7 Operator Constants: oJ Operator Display Selection: o1-01 to o1-05Constant Number Display Selection: o1-01UserChangedurin

Advanced Operation7.5.7 Operator Constants: o7 - 100Setting Unit2to39r/min (0 to 3999)r/min = 120 x frequency reference(Hz)/o1-03 (number of motor pol

7.5 Common Functions7 - 101STOP Key During Control Circuit Terminal Operation: o2-02UserChangeduringSettingFactoryValid Access LevelsUserConstantNumbe

Advanced Operation7.5.7 Operator Constants: o7 - 102D SettingsSetting Function0 DATA/ENTER Key input required.1 DATA/ENTER Key input not required.Oper

8-18User ConstantsThis chapter lists all user constants that can be used in the Programming andInitialize modes.8.1 Initialize Mode Constants 8 - 3...

User Constants8-2J User Constant DescriptionsCttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingChangeduringO

8.1 Initialize Mode Constants8-38.1 Initialize Mode ConstantsCttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySett

2-12Handling InvertersThis chapter describes the checks required upon receiving a VS-616G5 In-verter and describes installation methods.2.1 Confirmati

User Constants8.2.1 Application Constants: b8-48.2 Programming Mode Constants8.2.1 Application Constants: bJ Operation Mode Selections: b1CttNameSttiF

8.2 Programming Mode Constants8-5ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantNumberPageFlu

User Constants8.2.1 Application Constants: b8-6J Speed Search: b3CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactory

8.2 Programming Mode Constants8-7ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantNumberPageFlu

User Constants8.2.1 Application Constants: b8-8J Droop Control: b7CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactor

8.2 Programming Mode Constants8-9ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantNumberPageFlu

User Constants8.2.2 Autotuning Constants: C8-108.2.2 Autotuning Constants: CJ Acceleration/Deceleration: C1CttNameSttiFtChangeControl MethodsConstantN

8.2 Programming Mode Constants8-11J S-curve Acceleration/Deceleration: C2ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescriptionSetting

User Constants8.2.2 Autotuning Constants: C8-12ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstan

8.2 Programming Mode Constants8-13J Speed Control (ASR): C5ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescriptionSettingRangeFactorySe

Handling Inverters2.1.1 Nameplate Information2-22.1 Confirmations upon DeliveryCAUTIOND Never install an Inverter Panel that is damaged or missing com

User Constants8.2.2 Autotuning Constants: C8-14J Carrier Frequency: C6ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescriptionSettingRan

8.2 Programming Mode Constants8-15J Factory Tuning: C8CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingChan

User Constants8.2.3 Reference Constants: d8-168.2.3 Reference Constants: dJ Preset Reference: d1CttNameSttiFtChangeControl MethodsConstantNumberDispla

8.2 Programming Mode Constants8-17J Jump Frequencies: d3CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingCh

User Constants8.2.3 Reference Constants: d8-18ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstant

8.2 Programming Mode Constants8-198.2.4 Motor Constant Constants: EJ V/fPattern:E1ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescripti

User Constants8.2.4 Motor Constant Constants: E8-20* 1. These are values for a 400-V class Inverter. Multiply the values by approx. 1.5 for the 575-V

8.2 Programming Mode Constants8-21* 1. The factory setting depends upon the Inverter capacity. The values for a 400-V class Inverter of 200 kW will be

User Constants8.2.4 Motor Constant Constants: E8-22J Motor 2 Setup: E5CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFa

8.2 Programming Mode Constants8-238.2.5 Options Constants: FJ PG Option Setup: F1ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescriptio

2.2 Temporary Storage2-32.2 Temporary StorageObserve the following precautions when storing the Inverter Panel for a period of time before installatio

User Constants8.2.5 Options Constants: F8-24ConstantNum-berPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantN

8.2 Programming Mode Constants8-25J Other Options Setup: F2 through F9F2: Analog Reference Card F6: DO-08 Digital Output CardF3: Digital Reference Car

User Constants8.2.6 Terminal Constants: H8-26ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantN

8.2 Programming Mode Constants8-27* The values in parentheses indicate initial values when initialized in 3-wire sequence.Multi-function Input Functio

User Constants8.2.6 Terminal Constants: H8-28SettingvaluePageControl MethodsFunctionSettingvaluePageFluxvectorOpenloopVectorV/fw/PGV/fFunction64 Exter

8.2 Programming Mode Constants8-29SettingvaluePageControl MethodsFunctionSettingvaluePageFluxvec-torOpenloopVec-torV/fw/PGV/fFunction17 Overtorque det

User Constants8.2.6 Terminal Constants: H8-30ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantN

8.2 Programming Mode Constants8-31J Analog Outputs: H4CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingChan

User Constants8.2.6 Terminal Constants: H8-32ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstantN

8.2 Programming Mode Constants8-338.2.7 Protection Constants: LJ Motor Overload: L1CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionS

!!iiSafety InformationThe following conventions are used to indicate precautions in this manual. Failure to heed precautions provided inthis manual ca

Handling Inverters2.3.1 Precautions During Transportation2-42.3 TransportationCAUTIOND Crane operation must be performed only by an authorized person

User Constants8.2.7 Protection Constants: L8-34ConstantNumberPageControl MethodsChangeduringOpera-tionFactorySettingSettingRangeDescriptionNameConstan

8.2 Programming Mode Constants8-35J Stall Prevention: L3CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingCh

User Constants8.2.7 Protection Constants: L8-36J Reference Detection: L4CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRange

8.2 Programming Mode Constants8-37J Torque Detection: L6CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRangeFactorySettingCh

User Constants8.2.7 Protection Constants: L8-38J Hardware Protection: L8CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingRange

8.2 Programming Mode Constants8-398.2.8 Operator Constants: oJ Monitor Select: o1ConstaNameSttiFtChangeControl MethodsConstantNum-berDisplayDescriptio

User Constants8.2.8 Operator Constants: o8-40J Multi-function Selections: o2CttNameSttiFtChangeControl MethodsConstantNumberDisplayDescriptionSettingR

8.2 Programming Mode Constants8-418.2.9 Factory Settings that Change with the Control Method (A1-02)Name Factory SettingCon-stantNo.DisplaySettingRang

User Constants8.2.10 Factory Settings that Change with the Inverter Capacity (o2-04)8-428.2.10 Factory Settings that Change with the Inverter Capacity

8.2 Programming Mode Constants8-43J 575-V Class InvertersCon-stantNo.Name Unit Factory Setting-- Inverter Capacity kW 300 600 900 1200o2-04 kVA select

2.3 Transportation2-52.3.3 Transporting on RollersWhen transporting the Inverter Panel using rollers, carefully push the Inverter Panel so as not to d

User Constants8.2.10 Factory Settings that Change with the Inverter Capacity (o2-04)8-448

9-19TroubleshootingThis chapter describes the fault displays and countermeasure for theVS-616G5 and motor problems and countermeasures.9.1 Protective

T roubleshooting9.1.1 Fault Detection9-29.1 Protective and Di agnostic Functions9.1.1 Fault DetectionWhen the Inverter detects a fault, the fault code

9.1 Protective and Diagnostic Functions9-3Corrective ActionsProbable CausesMeaningFault DisplayUV3MC AnswerbackInrush Prevention Circuit FaultA fault

T roubleshooting9.1.1 Fault Detection9-4Corrective ActionsProbable CausesMeaningFault DisplayOverspeedThe speed has been greater than theiiF108flhhOve

9.1 Protective and Diagnostic Functions9-5Corrective ActionsProbable CausesMeaningFault DisplayCPF03EEPROMErrorEEPROM error-- --Try turning the power

T roubleshooting9.1.2 Minor Fault Detection9-69.1.2 Minor Fault DetectionMinor faults area typeof Inverter protection function that do not operate the

9.1 Protective and Diagnostic Functions9-7Corrective ActionsProbable causesMeaningMinor fault displayExcessive Speed DeviationThe load is too large. R

T roubleshooting9.1.3 Operation Errors9-89.1.3 Operation ErrorsAfter the constants have been set, an operation error will occur if there is an invalid

9.2 Troubleshooting9-99.2 TroubleshootingDue to constant setting errors, faulty wiring, and so on, the Inverter and motor may not operate as expected

Handling Inverters2-62.4 External Dimensions and Mounting DimensionsJ 400-V Class (200 kW) and 575-V Class (300 kW) Inverter PanelsWith dooropen:YAS K

T roubleshooting9.2.2 If the Motor Does Not Operate9-104. Frequency reference 2 is specified with multi-step speed operation, and auxiliary frequencyr

9.2 Troubleshooting9-11J The motor only rotates in one direction.D “Reverse run prohibited” is selected. If b1-04 (prohibition of reverse operation) i

T roubleshooting9.2.7 If There is Low Speed Control Accuracy at High-speed Rotation in Open-loop Vector Control Mode9-129.2.7 If There is Low Speed Co

9.2 Troubleshooting9-13J Autotuning not performed during vector control.D Vector control is not effective without autotuning. Perform autotuning for m

T roubleshooting9.2.13 If the Motor Rotates Even When Inverter Output is Stopped9-14J Os cillation and hunting are occ urring with PID control.D Check

10 - 110Maintenance and InspectionThis chapter describes basic maintenance and inspection for the VS-616G5Inverters.10.1 Maintenance and Inspection 10

Maintenance and Inspection10 - 2WARNINGD Do not touch the Inverter Panel terminals. Some of the terminals carry high voltages and are ex-tremely dange

10.1 Maintenance and Inspection10 - 310.1 Maintenance and InspectionThe maintenance period of the Inverter is as follows:Maintenance Period: Within 18

Maintenance and Inspection10.1.4 Replacement of In-panel Ventilation Fan Unit10 - 4Table 10.2 Part Replacement GuidelinesPart Standard Replacement Per

10.1 Maintenance and Inspection10 - 53. Detach wirings from the Panel and remove the fan unit.Fan UnitFig 10.3 Removal of In-panel Ventilation Fan Uni

2.4 External Dimensions and Mounting Dimensions2-7J 400-V Class (400 kW) and 575-V Class (600 kW) Inverter PanelsVARISPEEDYAS K AWA5702100600501751258

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 610.1.5 Dismounting and Mounting the ModuleWARNINGD Before mounting or dismou

10.1 Maintenance and Inspection10 - 7J Dismounting the ModuleDismount the Module according to the following procedure.1. Loosen the M5 screws shown in

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 82. Remove the protective cover of the fan terminals TB1 and TB2 of the Modul

10.1 Maintenance and Inspection10 - 95. After removing the terminal screws, remove wires.Protective cover mounting screws(M4 round head screws)Termina

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 107. Remove M6 screws, washers, and S washers to detach the Module mounting b

10.1 Maintenance and Inspection10 - 119. Remove M12 nuts, washers, S washers, and M12x38 square thread bolts used for connecting the “+” and“-” bus ba

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 1211. Loosen the fixing bolt at the top of the Module.Loosen the bolt.Fig 10.

10.1 Maintenance and Inspection10 - 131. Adjust the rack height using the up/down handle of the Module draw-out lift.ACLLift Inverter Panel(1292)70023

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 14J Disposing of the ModuleWARNINGD Before disposing of the Module, open a ho

10.1 Maintenance and Inspection10 - 15AHeat SinkBCut off the refrigerant charging port.

Handling Inverters2-8J 400-V Class (600 kW) and 575-V Class (900 kW) Inverter PanelsVARISPEEDYAS K AWA200 8002100100050175180012580030770 5627570770 m

Maintenance and Inspection10.1.5 Dismounting and Mounting the Module10 - 16Purging Gas0

11 - 111SpecificationsThis chapter describesthe basicspecificationsof the VS-616G5 Inverters andspecifications for options and peripheral devices.11.1

Specifications11 - 211.1 Standard Inverter SpecificationsTable 11.1 Standard Inverter SpecificationsModel numberCG400-V Class Inverters 575-V Class In

11.1 Standard Inverter Specifications11 - 3575-V Class Inverters400-V Class InvertersModel numberCIMR-G5A512C859008560085300848008460084400842008Model

Specifications11.2.1 Selection of MCCB and Ground Fault Interrupter11 - 411.2 Specifications of Options and Peripheral Devices11.2.1 Selection of MCCB

11.2 Specifications of Options and Peripheral Devices11 - 5NameCode No. ApplicationStandard Lift(FC30604)YLF000033 Use this lift if the passage is wid

Specifications11.2.3 Option Cards11 - 611.2.3 Option CardsThe following Option Cards are available.Table 11.2 Option CardsType Name Code No. Descripti

11.2 Specifications of Options and Peripheral Devices11 - 7Table11.2 Optional Cards (Continued)Type Name Code No. Descriptions Manual No.r)PG-A2 73600

Specifications11.2.3 Option Cards11 - 8

12 - 112AppendixThis chapter provides precautions for the Inverter, motor, and peripheral de-vices and also provides lists of constants.12.1 Inverter

2.4 External Dimensions and Mounting Dimensions2-9J 400-V Class (800 kW) and 575-V Class (1200 kW) Inverter PanelsWith dooropen:VA-RISPEEDYASKAWA30770

Appendix12.1.3 Handling12 - 212.1 Inverter Application Precautions12.1.1 SelectionJ Inverter CapacityWhen connecting special motors or multiple motors

12.1 Inverter Application Precautions12 - 312.2 Motor Application Precautions12.2.1 Using the Inverter for an Existing Standard MotorWhen a standard m

Appendix12 - 412.3 Peripheral Device Application PrecautionsJ Selecting and Installing Wiring BreakersInstall a molded-case circuit breaker (MCCB) on

12.4 Wiring Examples12 - 512.4 Wiring Examples12.4.1 Using Two Braking Units in ParallelBraking Unit 2MCCB3-phase power380 to 460 V50/60 Hz500to600V50

Appendix12.4.2 Using a JVOP-95-j, -96-j VS Operator12 - 612.4.2 Using a JVOP-95-j,-96-j VS Operator©U(T1)V(T2)W(T3)MCCB3-phase powerRSTR(L1)S(L2)T (L3

12.4 Wiring Examples12 - 712.4.3 Using an Open-collector Transistor for Operation Signals11121314151617FactorypresetsForward Run/StopForward run c omm

Appendix12 - 812.5 Function Block DiagramRUN commandOptional Card providedat the CconnectorMulti-function input(Option s elected)1000/1 Hzreference:Fr

12.5 Function Block Diagram12 - 9J A1 Detailed Block DiagramMulti-function i nputNot selectedClosedOpen(see note)Note: “2” for current inputPrimary de

Appendix12 - 1012.6 Spare Parts ListsJ 400-V Class InvertersSparePartInverter Model (CIMR-G5Aj)SparePart4200 4400 4600 4800Inverter Module Model -- --

12.6 Spare Parts Lists12 - 11Spare PartInverter Module (CIMR-G5Aj)Spare Part512C590056005300Coupling Reactor Model -- UXBC UXBC UXBCpgCode No. -- X010

Handling Inverters2.5.1 Installation Site2-102.5 Checking and Controlling the Installation SiteInstall the VS-616G5 in the installation site described

Appendix12 - 1212.7 User ConstantsFactory settings are given for a 400-V class Inverter of 200 kW set to open loop vector control (A1-02 = 2).Table 12

12.7 User Constants12 - 13* 1. Not initialized. (Japanese standard specifications: A1-01 = 1, A1-02 = 2)* 2. Not displayed for some models depending o

Appendix12 - 14SettingFactorySettingName(Display)No.SettingFactorySettingName(Display)No.d3-02Jump frequency 2(Jump Freq 2)0.0E2-08Motor iron-core sat

12.7 User Constants12 - 15Table 12.1 User Constants (Continued)No.Name(Display)FactorySettingSetting No.Name(Display)FactorySettingSettingE3-01Motor 2

Appendix12 - 16F2-01Bi-polar or uni-polar input selection(AI-14 Input Sel)0H3-09Multi-function analog input (terminal 39)(Terminal 39 Sel)1FF3-01Digit

12.7 User Constants12 - 17Table 12.1 User Constants (Continued)No.Name(Display)FactorySettingSetting No.Name(Display)FactorySettingSettingH4-01Monitor

Appendix12 - 18L4-02Speed agree detection width(Spd Agree Width)2.0o2-06Operation selection when digital operator is dis-connected(Oper Detection)0L4-

IndexIndex- 1Aacceleration: 6 --- 1 6 - 11, 6 - 17acceleration/deceleration ramp hold: 7 --- 5 7-61access levels: chapt1 1-5; chapt4 4 - 6, 4 - 22; 6

IndexIndex- 2dwell: chapt1 1-4dwell function: 7 --- 5 7-47EE-15 (Si-F/G communications error): chapt9 9-7EF (external fault): chapt9 9-4,9-6,9-7EF0 (o

IndexIndex- 3initial excitation function, flux vector control: 6 --- 4 6-30initialize mode: chapt4 4-21user constant list: chapt8 8-3input voltage, se

2.5 Checking and Controlling t he Installation Site2-11Connection holes for Inverter Panels(Six 14-dia holes)Connection holes for other panels(Eight 1

IndexIndex- 4Nno V/f control with PG: 7 --- 5 7-62no-load, operation: chapt5 5-12Digital Operator: chapt5 5-12frequency reference setting: chapt5 5-12

IndexIndex- 5Pulse Monitor Card, settings: 7 --- 5 7-58PWM timer error: chapt9 9-5QQuick-start: chapt4 4-6setting user constants: chapt4 4-9Quick-star

IndexIndex- 6torque compensation function: 7 --- 3 7 - 24; 7 --- 5 7-50torque control: chapt1 1-2; 7 --- 3 7-19torque limits: 7 --- 1 7-4; 7 --- 3 7-2

IndexIndex- 7V/f control with PG: 6 --- 5 6 - 39; 7 --- 4 7-33motor constants: 6 --- 5 6-39V/f patterns: chapt1 1-3user-defined, setting: 6 --- 5 6-40

G5 – HHP DriveYASKAWA ELECTRIC AMERICA, INC.Drives Division16555 W. Ryerson Rd., New Berlin, WI 53151, U.S.A.Phone: (800) YASKAWA (800-927-5292) Fax

Handling Inverters2.5.6 Tightening Anchor Bolts2-12H28022524060120120 W1125125W230HH130125H3W3W4Control circuit lead-in portMain circuit lead-in portM

2.6 Installation Orientation and Space2-132.6 Installation Orientation and SpaceInstall the Inverter Panel so as not to reduce cooling effects. When i

Visual AidsiiiVisual AidsThe following aids are used to indicate certain types of information for easier reference.Indicates application examples.Indi

Handling Inverters2-142.7 Removing/Attaching the Digital OperatorRemove or attach the Digital Operator using the following procedure.J Removing the Di

3-13WiringThis chapter describes wiring terminals, main circuit terminal connections,main circuit terminal wiring specifications, control circuit term

Wiring3-2WARNINGD Always turn OFF the input power supply before wiring terminals.Otherwise, an electric shock or fire can occur.D Wiring must be perfo

3.1 Connection Diagram3-33.1 Connection DiagramThe connection diagram of the VS-616G5 is shown in Figure 3.1.When using the Digital Operator, the moto

Wiring3-4IMU/T1FMAnalog outputmonitorFrequency m eter+Forward run command(forward when closed)9Forward Run/StopV/T2T/L3S/L2R/L1W/T3+--Reverse run com

3.2 Terminal Positions3-53.2 Terminal PositionsJ 400-V Class (200 kW) and 575-V Class (300 kW) InvertersWork cable outputside (Control circuit)Work ca

Wiring3-6J 400-V Class (400 kW, 600 kW, 800 kW) and 575-V Class (600 kW, 900 kW,1200 kW) InvertersThe following illustration is for 400-V class (400 k

3.3 Cable Sizes3-73.3 Cable SizesJ Connection CablesCN1CN250P20PTop Bottom123427282956575830313233CN310P1TB (Control Circuit Terminal Block)2TB (Gener

Wiring3-8J Transmission CablesWhen the Inverter Panels is designed to be applicable to transmission connection, the Inverter Panel is pro-vided with t

3.4 Wiring Main Circuit Terminals3-93.4 Wiring Main Circuit Terminals3.4.1 Main Circuit Terminal FunctionsMain circuit terminal functions are summariz

ivGeneral PrecautionsD The diagrams in this manual may be indicated without covers or safety shields to show de-tails. Be sure to restore covers or sh

Wiring3.4.3 Precautions for Wiring Main Circuit Power Input3-103.4.2 Main Circuit ConfigurationsThe main circuit configuration of the CIMR-G5A4800 is

3.4 Wiring Main Circuit Terminals3-11U/T1V/T2W/T3Remove the short-cir-cuit bus bars whenapplying 12-phaserectification.R1/L11S1/L21T1/L31R/L1S/L2T/L3F

Wiring3.5.1 Control Circuit Terminal Functions3-123.5 Wiring Control Circuit Terminals3.5.1 Control Circuit Terminal FunctionsThe functions of the con

3.6 Wiring Check3-132TBF1-- --FandetectionFor detecting faulty InverterPanel ventilation fanDetects faulty fan when the power supply to the fan isturn

Wiring3.7.1 Installing a PG Speed Control Card3-143.7 Installing and Wiring PG Speed Control CardsPG Speed Control Cards are used for executing speed

3.7 Installing and Wiring PG Speed Control Cards3-153.7.2 PG Speed Control Card Terminal BlocksThe terminal specifications for each PG Speed Control C

Wiring3.7.2 PG Speed Control Card Terminal Blocks3-16Note 5 VDC and 12 VDC cannot be used at the same time.J PG-X2 (For Flux Vector Control Mode Only)

3.7 Installing and Wiring PG Speed Control Cards3-173.7.3 Wiring a PG Speed Control CardWiring examples are provided in the following illustrations fo

Wiring3.7.3 Wiring a PG Speed Control Card3-18I/O Circuit Configuration1kTA1TA1PG powersupply +12 VPulseinput1234567+12 V0V2k3k3.9 k8Pulse inputPulsem

3.7 Installing and Wiring PG Speed Control Cards3-19J PG-B2 (For Flux Vector Control Mode Only)PGPower supply +12 VPower supply 0 VB-phase pulse monit

Safety PrecautionsvSafety PrecautionsJ Confirmations upon DeliveryCAUTIONPageD Never install an Inverter Panel that is damaged or missing components.D

Wiring3.7.3 Wiring a PG Speed Control Card3-20J PG-D2 (For V/f with PG Feedback Mode Only)PGPower supply +12 VPower supply 0 VPulse monitor outputPuls

3.7 Installing and Wiring PG Speed Control Cards3-21J PG-X2 (For Flux Vector Control Mode Only)IMPG-X24CNPower supply +12 VPower supply 0 VB-phase pul

Wiring3.7.4 Wiring PG Speed Control Card Terminal Blocks3-223.7.4 Wiring PG Speed Control Card Terminal BlocksUse no more than 100 meters of wiring fo

3.7 Installing and Wiring PG Speed Control Cards3-23J Closed-loop Connector Sizes and Tightening TorqueThe closed-loop connectors and tightening torqu

Wiring3.7.4 Wiring PG Speed Control Card Terminal Blocks3-24Wiring Precautions1. Separate PG Speed Control Card control circuit wiring (terminals TA1

3.7 Installing and Wiring PG Speed Control Cards3-253.7.5 Selecting the Number of PG (Encoder) PulsesJ PG-A2/PG-B2The maximum response frequency is 32

Wiring3.7.5 Selecting the Number of PG (Encoder) Pulses3-26PG power0 V 12VCapacitor for momentarypower lossFig 3.20 PG-X2 Connection Example3

3.8 Grounding3-273.8 Grounding3.8.1 Connection of Ground Bus BarWhen connecting the Inverter Panel side-by-side with an I/O terminal panel or general

Wiring3.8.2 Connection of Ground Cable for Control Signals3-283

4-14Setting User ConstantsThis chapter describes setting user constants using the Digital Operator.4.1 Using the Digital Operator 4 - 2...

viCAUTIOND Do not connect phase-advancing capacitors or LC/RC noise filters to the output cir-cuits.The Inverter panel can be damaged or internal part

Setting User Constants4-24.1 Using the Digital OperatorThis section describes the component names and functions of the Digital Operator. The component

4.1 Using the Digital Operator4-3Table 4.1 Key FunctionsKey Name FunctionLOCALREMOTELOCAL/REMOTE KeySwitches between operation (LOCAL) via the Digital

Setting User Constants4.2.1 Inverter Modes4-44.2 ModesThis section describes the VS-616G5’s monitor modes, switching between modes, and accessing/sett

4.2 Modes4-54.2.2 Switching ModesOnce the Inverter has been put into operation mode by pressing the Menu Key, the Increment and DecrementKeys can be p

Setting User Constants4.2.3 User Constant Access Levels4-64.2.3 User Constant Access LevelsThe VS-616G5 has three access levels which divide the vario

4.2 Modes4-7These seven steps can be illustrated as when in Figure 4.4.G5* Main Menu*OperationG5* Main Menu*InitializeSelect LanguageEnglishAccess Lev

Setting User Constants4.2.3 User Constant Access Levels4-8If the new user constant setting is not written to the Unit by pressing the DATA/ENTER Key w

4.2 Modes4-9Setting a User Constant in the Quick-start Access LevelThe user constant level will be displayed when the DATA/ENTER Key is pressed at the

Setting User Constants4.2.3 User Constant Access Levels4-10Setting a User Constant in the Basic Access LevelThe function level will be displayed when

4.2 Modes4-11Setting a User Constant in the Advanced Access LevelThe group level will be displayed when the DATA/ENTER Key is pressed at the programmi

Safety PrecautionsviiJ Maintenance and InspectionWARNINGPageD Do not touch the Inverter Panel terminals. Some of the terminals carry high voltagesand

Setting User Constants4.2.4 Operation Mode4-124.2.4 Operation ModeOperation mode is the mode in which the Inverter can be operated.Many user constants

4.2 Modes4-13J Operations in Operation ModeKey operations in operation mode are shown in Figure 4.6.All modes/constantsstatusG5* Main Menu*OperationOu

Setting User Constants4.2.4 Operation Mode4-14J Conditions for MonitoringTable 4.3 shows the items that can be monitored in operation mode.The “Valid

4.2 Modes4-15Func-tionValid Access LevelsMin.UnitOutput Signal Levels forMulti-function AnalogOutputsFunctionNameCon-stantNo.Func-tionFluxVec-torOpen-

Setting User Constants4.2.4 Operation Mode4-16Func-tionValid Access LevelsMin.UnitOutput Signal Levels forMulti-function AnalogOutputsFunctionNameCon-

4.2 Modes4-17Table 4.3 Constants Monitored in Operation Mode (Continued)ConstNameOutputSignalLevelsforValid Access LevelsFunc-tionConstantNo.Digital O

Setting User Constants4.2.4 Operation Mode4-18ConstNameOutputSignalLevelsforValid Access LevelsFunc-tionConstantNo.Digital OperatorDisplayFunctionOutp

4.2 Modes4-19Indicates the control methods and access levels under which the constant can be accessed andset.Valid AccessLevelsQItems that can be moni

Setting User Constants4.2.4 Operation Mode4-20Changing Monitor Display to Output Current at Startup in Basic Access LevelUse the following procedure t

4.2 Modes4-214.2.5 Initialize ModeThe initialize mode is used to select the language displayed by the Unit, the access level, and the controlmethod; i

viiiW arning Label Contents and PositionThere is a warning label on the Inverter in the position shown in the following illustration. Always heed the

Setting User Constants4.2.5 Initialize Mode4-22J Selecting the Display Language: A1-00D Use constant A1-00 to select the language displayed by the Inv

4.2 Modes4-23Setting Function3 BasicThis setting allows the commonly used user constants to be changed or dis-played.4 Advanced This setting allows al

Setting User Constants4.2.5 Initialize Mode4-24J Setting the Control Method: A1-02D Use constant A1-02 to select one of the four control methods.D Thi

4.2 Modes4-25Table 4.4 Control Method CharacteristicsCharacteristic V/f Control without PG V/f Control with PG Open Loop Vector Control Flux Vector Co

Setting User Constants4.2.5 Initialize Mode4-26The default settings of the multi-function inputs are different from the default settings of the 2-wire

4.2 Modes4-27J Passwords: A1-04, A1-05D Use constants A1-04 and A1-05 to write-protect the initialize-mode user constants.D User constants A1-01 throu

Setting User Constants4.2.5 Initialize Mode4-28D The following restrictions apply to setting/displaying user constants when the access level is set to

4.2 Modes4-29Step RemarksDigital Operator DisplayKey Sequence15DATAENTEREntry AcceptedWrites-in the new setting.A1-- 01 = 4***AdvancedIf the DATA/ENT

Setting User Constants4.2.6 Programming Mode4-30Table 4.5 Programming Mode Constant GroupsGroup Function Display CommentsControlMethodGroupFunctionDis

4.2 Modes4-31GroupControlMethodCommentsDisplayFunctionGroupFlux VectorOpen-loop VectorV/f w/PGV/fCommentsDisplayFunctionF1PG speed control cardsetting